ASME B16.5 Gr2 Gr5 Titanium Slip On Flange Class 600 SORF Raised Face for Industrial Applications

ASME B16.5 Gr2 Gr5 Titanium Slip-On Flange Class 600 SORF Raised Face for Industrial Applications

Introduction:

In industrial applications, robust and reliable flange connections are crucial for maintaining the integrity and efficiency of fluid systems under high pressure. ASME B16.5 Gr2 Gr5 Titanium Slip-On Flanges Class 600 with a Raised Face (RF) are engineered to meet the rigorous demands of high-pressure environments. These flanges are made from Grade 2 (Gr2) and Grade 5 (Gr5) Titanium, offering superior corrosion resistance and strength, making them ideal for a variety of industrial applications such as chemical processing, power generation, and offshore oil and gas systems.

In this article, we will explore the features, benefits, and applications of ASME B16.5 Gr2 Gr5 Titanium Slip-On Flanges Class 600 SORF with a Raised Face, and how these flanges contribute to the efficiency and longevity of industrial pipelines and systems.

Key Features of Titanium Slip-On Flanges

Titanium Slip-On Flanges designed to ASME B16.5 specifications, Class 600, offer the following key features:

• High Pressure Rating: With a Class 600 pressure rating, these flanges are capable of handling high-pressure environments, making them suitable for demanding industrial applications.
• Corrosion Resistance: Titanium is known for its outstanding resistance to corrosion, particularly in aggressive environments like acidic, saline, or chemically reactive fluids, ensuring a long lifespan.
• Strength and Durability: Available in Grade 2 and Grade 5 Titanium, these flanges offer a blend of strength, flexibility, and durability for various high-stress applications.
• Ease of Installation: The Slip-On design allows for simple and efficient installation by slipping over the pipe, making it a cost-effective choice for many systems.
• Raised Face Design: The Raised Face (RF) ensures a more secure sealing surface, reducing the likelihood of leaks, even in high-pressure systems.

Titanium Grades for Slip-On Flanges

The Titanium Grades used in ASME B16.5 Slip-On Flanges provide different advantages, allowing users to choose the most suitable material for their specific needs:

Grade 2 Titanium (CP Titanium):

• Corrosion Resistance: Excellent in a wide range of aggressive environments, especially in saltwater and chemical applications.
• Strength: Moderate strength but superior in terms of ductility and weldability.
• Applications: Widely used in applications such as seawater desalination, chemical processing, and marine environments.

Grade 5 Titanium (Ti-6Al-4V):

• Alloy Composition: Contains aluminum and vanadium, which significantly increases the strength while maintaining good corrosion resistance.
• Strength: Higher tensile and yield strength than Grade 2, making it ideal for high-pressure and high-stress applications.
• Applications: Ideal for systems requiring higher strength, such as power generation, petrochemical, and offshore oil and gas operations.

Benefits of Gr2 and Gr5 Titanium in Class 600 SORF Flanges

Grade 2 (Gr2) Titanium:

• Superior Corrosion Resistance: Ideal for industrial environments involving chemicals, saltwater, or acidic fluids.
• Cost-Effective: Gr2 offers excellent corrosion resistance at a relatively lower cost compared to other grades, making it an ideal choice for applications where corrosion is the main concern but high strength is not a priority.

Grade 5 (Gr5) Titanium:

• Increased Strength and Toughness: Gr5 is known for its high strength-to-weight ratio, making it suitable for environments that require high pressure and stress tolerance.
• Longer Service Life: With its superior strength, Gr5 is often chosen for more demanding applications, ensuring a longer service life in challenging environments.

Applications of Titanium Slip-On Flanges Class 600 SORF with Raised Face

Titanium Slip-On Flanges Class 600 are widely used in various industrial sectors. The Raised Face (RF) design ensures an optimal sealing surface, even under extreme pressures. Some common applications include:

1. Chemical Processing Plants:

   • Titanium is highly resistant to a wide range of aggressive chemicals, making these flanges ideal for use in chemical reactors, distillation columns, and piping systems.

2. Offshore Oil and Gas:

   • In offshore environments, where exposure to seawater and high pressures is common, these flanges provide the corrosion resistance and strength required for critical connections in subsea pipelines, platforms, and storage facilities.

3. Power Generation:

   • Used in nuclear power plants, thermal power stations, and gas turbines, where high pressures and temperatures demand components with outstanding strength and resistance to corrosion.

4. Desalination Plants:

   • As Titanium is highly resistant to saltwater corrosion, these flanges are perfect for desalination systems where seawater is converted into potable water.

5. Water Treatment Facilities:

   • Titanium's resistance to corrosion and biofouling makes it suitable for water treatment plants handling chemically treated or aggressive water.

6. High-Temperature and Pressure Systems:

   • In industries like aerospace, pharmaceutical manufacturing, and fertilizer production, these flanges are used where high temperature and pressure conditions exist.

Flange Dimensions and Specifications

The following table illustrates the nominal dimensions, bolt sizes, and pressure ratings for ASME B16.5 Gr2 Gr5 Titanium Slip-On Flanges Class 600 SORF with Raised Face.

• Note: Custom sizes and variations are available to meet specific operational requirements.

Material Properties of Titanium Grades

The material properties of Grade 2 and Grade 5 Titanium are key to their suitability for Slip-On Flanges Class 600:

• Grade 2 offers excellent corrosion resistance, while Grade 5 provides superior strength for high-pressure systems.

Torque and Bolt Size Recommendations

To ensure a tight and secure connection, use the appropriate torque values for installation. Below is a guide for bolt size and torque requirements:

Conclusion

ASME B16.5 Gr2 Gr5 Titanium Slip-On Flanges Class 600 with a Raised Face are an excellent choice for industrial applications, particularly in environments that demand high strength, corrosion resistance, and durability. Whether used in chemical processing, offshore oil and gas, or power generation, these flanges ensure secure, high-pressure connections and long-term reliability.

Selecting the right Titanium flange for your system is essential for maintaining efficiency and safety. By opting for Grade 2 or Grade 5 Titanium, industries can benefit from corrosion resistance, high pressure tolerance, and long service life in even the most demanding environments.