Titanium Wire 0.6mm 0.8mm 1mm Pure Titanium Wire TI-6AL-4V Titanium Welding Wire For Medical Uses

ErTi5 and Ti6Al4V Titanium Welding Wire & Titanium Rod (0.6mm, 0.8mm, 1mm) for MIG or TIG Welding

Titanium alloys, such as ErTi5 and Ti6Al4V, are frequently used in applications requiring high strength, excellent corrosion resistance, and biocompatibility. These alloys are particularly common in industries such as aerospace, medical devices, and high-performance engineering. When used as welding wire or rods for MIG (Metal Inert Gas) and TIG (Tungsten Inert Gas) welding, titanium alloys ensure strong, durable, and precise welds that maintain the material’s integrity.

Product Information

Grade:

• GR5 (TC4) / ErTi-5 / Ti6Al4V
  • GR5 (also known as Ti6Al4V) is a high-strength titanium alloy commonly used in aerospace, medical, and industrial applications.
  • ErTi5 is a titanium alloy that contains 5% erbium, which improves weldability and arc stability during the welding process.

Standard:

• AWS A5.16 (Welding Wire Standard) for titanium and titanium alloy welding wires and rods.

• Diameter:

  • Available in 0.6mm, 0.8mm, and 1mm diameters.

Shape:

• The wire is available in coil or spool form, depending on your preference or welding requirements.

• Surface:

  • Pickling Surface (cleaned with acid to remove oxidation and surface impurities)
  • Bright Surface (polished with minimal oxidation, providing a cleaner finish)

Application:

• TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas) welding for high-performance titanium alloys, providing precision and high-quality welds.
• Suitable for industries such as aerospace, medical, chemical processing, and marine engineering.

Key Features:

High-Quality Welds:
The ErTi5 Ti6Al4V titanium welding wire ensures excellent weld quality, with high strength, corrosion resistance, and arc stability.

Versatility:
Suitable for TIG and MIG welding, this wire can be used for a wide range of titanium alloy welding applications.

Corrosion Resistance:
Ti6Al4V (GR5) offers superior resistance to corrosion, making it ideal for harsh environments like aerospace, marine, and chemical industries.

Enhanced Weldability:
ErTi5 provides smoother, more stable arcs with less spatter, ensuring precision in critical welding applications.

Applications:

Aerospace:

• Aircraft components, turbine blades, and structural parts requiring high strength and low weight.

Medical:

• Implants, prosthetics, and medical devices where biocompatibility and corrosion resistance are essential.

Marine:

• Welding for marine structures, submarines, and offshore platforms exposed to harsh environments.

Chemical Processing:

• Piping, heat exchangers, and reactor components where corrosion resistance and strength are critical.

Industrial:

• Pressure vessels, reactors, and other high-performance engineering applications.

Titanium Welding Rods & Wire Sizes:

Titanium welding rods and wires come in various diameters, with 0.6mm, 0.8mm, and 1mm being common sizes for both MIG and TIG welding processes. The size chosen for the welding wire or rod depends on the specific welding project, the thickness of the materials being welded, and the desired weld characteristics.

Advantages of Different Sizes:

• 0.6mm: Ideal for thin titanium sheets or fine, precise welds in detailed work, such as medical device manufacturing or thin-walled titanium tubing.
• 0.8mm: A versatile size that provides a balance between fine control and higher deposition rates. Suitable for most general titanium welding applications.
• 1mm: Suitable for thicker titanium sections or applications requiring higher deposition rates, often used in industrial or aerospace welding projects.

MIG and TIG Welding of Titanium:

• TIG Welding (Gas Tungsten Arc Welding):

  • Precision: TIG welding provides a high degree of control over the welding process, which is ideal for titanium's delicate properties.
  • Clean Welds: TIG welding generally produces cleaner, more visually appealing welds with minimal spatter.
  • Suitable for Thin Sections: It's particularly effective for welding thin titanium sections or intricate parts where precision is essential.

• MIG Welding (Gas Metal Arc Welding):

  • Faster: MIG welding offers a faster welding process compared to TIG welding, which is useful for production environments or larger parts.
  • Ease of Use: MIG welding is generally easier to master, making it suitable for less experienced welders.
  • Suitable for Thicker Sections: MIG welding is often used for thicker titanium materials where faster deposition rates are necessary.

Considerations for Welding Titanium:

• Shielding Gas: Both TIG and MIG welding of titanium require an inert shielding gas, typically argon or helium, to protect the weld from contamination and oxidation. It is critical to maintain proper shielding, as titanium is highly reactive to oxygen and nitrogen, which can lead to poor weld quality.

• Heat Management: Titanium alloys can be prone to distortion and warping due to their high thermal expansion and conductivity. Careful heat control is necessary, especially in thinner sections.

• Cleaning: Before welding, titanium surfaces should be thoroughly cleaned to remove any oxide layers, oils, or contaminants. Titanium can react negatively to contaminants, which can degrade the quality of the weld.

• Post-Weld Treatment: Some titanium alloys require post-weld heat treatment to relieve stresses, improve mechanical properties, and ensure optimal performance in service.

Medical Applications:

Due to the unique combination of properties, Ti-6Al-4V (Grade 23) is extensively used in medical applications:

• Orthopedic Implants: Used in devices like hip and knee replacements, spinal implants, and fracture fixation devices.

• Dental Implants: Titanium alloys are highly preferred for dental implants due to their biocompatibility and ability to fuse with bone (osseointegration).

• Surgical Instruments: The alloy is used for microsurgical instruments, dental tools, and neurosurgical devices. It is also combined with stainless steel for specific applications requiring a balance of properties.

• Cardiovascular and Stent Implants: Ti-6Al-4V alloys are used in the production of vascular stents and other cardiovascular implants.

Medical ASTM Specifications: ASTM F136/F1341

• ASTM F136: This specification refers to implantable titanium alloys used for surgical implants, ensuring high purity and precise composition.

• ASTM F1341: It specifically covers the requirements for wrought titanium alloys (like Ti-6Al-4V ELI) used for the fabrication of medical devices, ensuring that the material meets stringent mechanical and biological compatibility standards.

Benefits of Ti-6Al-4V for Medical Use:

1. Long-term Durability: With its combination of high strength and excellent corrosion resistance, Ti-6Al-4V provides long-lasting performance in the human body.
2. Lightweight: Titanium alloys have a low density, which helps to reduce the weight of implants and surgical tools, enhancing patient comfort.
3. Biointegration: Titanium’s ability to bond with bone (osseointegration) is crucial for orthopedic and dental implants.

Applications in Various Medical Disciplines:

• General Surgery: Titanium implants and tools are used in many surgical procedures due to their strength and versatility.
• Stomatology (Dentistry): Titanium is used in dental implants due to its ability to fuse with bone tissue.
• Neurosurgery: In neurosurgical instruments, titanium alloys provide the necessary strength and precision while maintaining a minimal weight for delicate procedures.
• Otolaryngology (ENT): Titanium is used in implants or devices for ear and sinus surgeries due to its non-reactivity and corrosion resistance.
• Ophthalmology: Titanium alloys are used in eye surgeries for their lightweight and durable properties.

Available Sizes:

• 0.6mm, 0.8mm, and 1mm are available, with coil or spool options depending on your welding needs.

Packaging & Shipping:

• Packaging: The wire is packaged in either coil or spool formats to suit your welding application.
• Shipping: We ensure quick delivery of your order with options for stocked items or custom orders with lead times for production.

Chemical Specifications: