Titanium Rod Gr7 Gr12 Titanium Round Bar Ti Rod For Medical Industry and Medical Implants

Titanium Rod Gr7 Gr12 Titanium Round Bar Ti Rod For Medical Industry and Medical Implants

 
Titanium bar is a very popular for many products.Round bar lends itself to a multitude of products from fasteners to jewelry.
Titanium round bar is available in most of the almost 40 grades, with the most common being grade 5 and grade 2. The medical field often uses small-diameter round bar for body implantable fasteners and dental appliances. Round bar is made from very small diameters of wire for welding, all the way up to larger diameters (such as the 355.6mm diameter), used for clutch and flywheels.

Grade 7 (Gr 7) Titanium

• Composition: Grade 7 titanium is primarily made of titanium with a small amount of palladium (around 0.12-0.25%) added.
• Properties:
  • Excellent corrosion resistance, especially in acidic environments.
  • Higher weldability compared to other titanium alloys.
  • Similar mechanical properties to Grade 2 titanium, which is commercially pure titanium, but with enhanced corrosion resistance due to the addition of palladium.
• Applications: Commonly used in the chemical, marine, and aerospace industries, particularly where high corrosion resistance is needed, such as in reactors, heat exchangers, and marine environments.

Grade 12 (Gr 12) Titanium

• Composition: Grade 12 titanium is a combination of titanium, palladium (0.03-0.08%), and small amounts of other elements such as iron and molybdenum. It’s an alloy with better resistance to corrosion than pure titanium (Grade 2).
• Properties:
  • Superior corrosion resistance, especially to oxidizing acids like sulfuric and nitric acids.
  • Higher strength compared to Grade 7, making it more suitable for applications where strength and durability are needed.
  • Excellent weldability and formability.
• Applications: Used in applications like heat exchangers, chemical processing equipment, and other environments where both strength and corrosion resistance are critical, especially in more severe conditions compared to Gr 7.

Key Differences Between Gr 7 and Gr 12:

• Corrosion Resistance: Both grades offer superior corrosion resistance, but Grade 12 provides a higher level of resistance, especially to aggressive acidic environments.
• Strength: Grade 12 titanium has slightly higher strength compared to Grade 7.
• Cost: Grade 12 can be more expensive than Grade 7 due to its superior strength and corrosion resistance.

Chemical Composition

Advantages in Heat Exchanger Applications:

The selection of material for heat exchangers can significantly influence operational efficiency and maintenance costs. Grade 1 titanium pipes present a lightweight yet durable solution that ensures efficient heat transfer while effectively resisting the corrosive effects of fluids often encountered in industrial processes. This resistance to corrosion not only enhances the lifespan of the heat exchanger but also minimizes the need for frequent maintenance, contributing to lower overall operational costs.
 
 
Applicationsof Titanium Rod:
 
Titanium rods are highly versatile and are used in a wide range of industries due to their unique combination of strength, light weight, and exceptional corrosion resistance. The applications of titanium rods span several fields, including aerospace, medical, marine, automotive, and chemical processing. Below are some of the main applications of titanium rods:

1. Aerospace Industry

• Structural Components: Titanium is often used in the aerospace industry for structural components such as wing spars, fuselage parts, and landing gear due to its high strength-to-weight ratio.
• Fasteners and Bolts: Titanium rods are used to make fasteners (screws, bolts, nuts) in aircraft, as titanium provides excellent strength while keeping the weight low, which is crucial for fuel efficiency.
• Engine Components: Titanium rods are used in the construction of turbine engines, exhaust components, and other high-temperature applications in jet engines due to their ability to withstand high stresses and temperatures.
• Spacecraft Components: Titanium rods are used in spacecraft for parts that require high strength and resistance to both temperature extremes and corrosion.

2. Medical Industry

• Implants and Prosthetics: Titanium is widely used in medical implants, including bone screws, rods, and joint replacements, because of its biocompatibility (non-toxic and non-reactive with the human body), strength, and resistance to corrosion. For example, titanium rods are used in spinal surgeries to stabilize the spine.
• Dental Implants: Titanium rods are commonly used for dental implants, as they integrate well with bone and are highly resistant to corrosion from bodily fluids.
• Surgical Instruments: Titanium rods may also be used to make surgical tools and devices due to their strength, resistance to corrosion, and lightweight properties.

3. Marine Industry

• Ship and Submarine Components: Titanium rods are used in marine environments for parts exposed to seawater, such as propeller shafts, heat exchangers, and pumps, because titanium is highly resistant to corrosion by seawater and salt.
• Offshore Oil Rigs: In the harsh offshore environment, titanium rods are used for structural supports and other critical components that need to withstand extreme conditions without deteriorating due to corrosion.

4. Chemical and Petrochemical Industry

• Piping and Heat Exchangers: Titanium rods are used in the construction of heat exchangers, reactors, and piping in chemical processing plants, especially those that handle corrosive materials such as acids, alkalis, and salts. Titanium’s resistance to corrosion makes it ideal for these applications.
• Distillation and Evaporation Equipment: Titanium rods and other forms are used in distillation columns, evaporators, and other processing equipment where chemical corrosion would otherwise damage traditional materials.

5. Automotive Industry

• Performance Parts: In high-performance sports cars and racing vehicles, titanium rods are used to manufacture parts like connecting rods, exhaust systems, and suspension components. Titanium's strength-to-weight ratio provides performance improvements by reducing weight without compromising strength.
• Engine Components: Some high-performance engines use titanium rods and valves for their ability to withstand high temperatures and pressures, reducing the overall weight of the engine.

6. Sports Equipment

• Golf Clubs and Bicycle Frames: Titanium rods are used to make lightweight and durable frames for bicycles, golf clubs, and other sports equipment. The strength and light weight of titanium make it ideal for enhancing performance.
• Ski Poles and Fishing Rods: Some sports gear, like ski poles or fishing rods, can also be made from titanium rods for added durability, corrosion resistance, and lightness.

7. Defense Industry

• Weapon Components: Titanium rods are used in military applications such as missiles, armor-piercing ammunition, and other advanced defense systems, where high strength, lightweight materials, and resistance to corrosion are critical.
• Armor and Structural Components: Titanium is used in military vehicles and aircraft to enhance the strength and durability of armor while minimizing weight.

8. Jewelry and Consumer Goods

• Jewelry: Titanium rods are used in the production of jewelry, particularly rings, bracelets, and watches, because of their attractive appearance, corrosion resistance, and hypoallergenic properties.
• Eyewear Frames: Titanium is often used in high-end eyeglass frames due to its lightweight nature, strength, and corrosion resistance.

9. Energy Industry

• Nuclear Power Plants: Titanium rods are used in nuclear reactors for their resistance to radiation and corrosion. They may be used in the reactor core or for the construction of pipes and valves.
• Geothermal Energy Systems: Due to titanium’s corrosion resistance, it is sometimes used in geothermal power systems, which require materials that can withstand harsh, high-temperature environments.