Titanium Floating Balls Gr2 Gr5 6al4v Eli Titanium Balls For Water, Oil And Gas Applications

Titanium Floating Balls Gr2 Gr5 6al4v eli Titanium Balls for Water, Oil and Gas Applications

Introduction of Titanium Balls:

Titanium balls are spherical metallic components made primarily from titanium or titanium alloys. They are precision-engineered to exacting standards and find application in a wide range of industries due to titanium's unique properties.

Titanium balls manufactured to ASTM F-136 standards, specifically the 6AL4V ELI alloy, are highly versatile and find extensive use across several industries, including aerospace, medical, industrial, and jewelry. Here's a breakdown of their key attributes and applications based on your description:

Product Specifications:

Size Range: NPS 2-12 (DN50-300)

This indicates the nominal pipe size range from 2 inches to 12 inches, corresponding to metric sizes from approximately DN50 to DN300.

Pressure Rating: Class 150-600 (PN16-100)

This specifies the pressure ratings the product can handle:

Class 150: Suitable for pressures up to 285 psi (19.6 bar).

Class 300: Suitable for pressures up to 720 psi (49.6 bar).

Class 600: Suitable for pressures up to 1440 psi (99.2 bar).

PN16-PN100: Corresponds to pressure ratings in the metric system, ranging from 16 bar (232 psi) to 100 bar (1450 psi).

Attributes of Titanium Balls:

Lightweight: Titanium's low density makes these balls lightweight, which is advantageous in applications where weight reduction is critical, such as aerospace components and body jewelry.

Anti-Corrosive Properties: Titanium balls offer exceptional resistance to corrosion, including in harsh environments like industrial settings and body piercings where exposure to bodily fluids can occur.

High Strength: The 6AL4V ELI alloy provides a high level of tension/compression strength, making titanium balls resilient to mechanical stresses in both industrial machinery and as components in body jewelry.

Temperature Resistance: Titanium maintains its mechanical properties over a wide range of temperatures, ensuring reliability in high-temperature applications encountered in aerospace and industrial environments.

Applicable Conditions:

Applicable Temperature Range: -196°C to 350°C (-320°F to 662°F)

This indicates the operating temperature range the product can withstand, spanning from extremely low temperatures to high temperatures suitable for various industrial applications.

Applicable Medium:

Water

Gas

Oil

Natural Gas

Acid and Alkali Corrosive Mediums

This specifies the types of fluids and gases the product can handle, including corrosive environments such as acids and alkalis.

Different Titanium Ball Specifications:

Different Types of Titanium Balls:

Titanium balls come in different types primarily based on the specific titanium alloy used and the manufacturing process employed. Here are some common types and variations:

Pure Titanium Balls:

Grade 1 Titanium Balls (Ti-Gr.1): Made from commercially pure titanium, offering excellent corrosion resistance and good formability.

Grade 2 Titanium Balls (Ti-Gr.2): Similar to Grade 1 but with slightly higher strength due to a small amount of oxygen and iron content.

Titanium Alloy Balls:

Grade 5 Titanium Balls (Ti-6Al-4V): The most widely used titanium alloy, combining titanium with 6% aluminum and 4% vanadium. Offers high strength, good corrosion resistance, and heat resistance.

Grade 23 Titanium Balls (Ti-6Al-4V ELI): A variant of Grade 5 titanium with extra low interstitial elements (ELI), making it suitable for biomedical applications due to improved fracture toughness and biocompatibility.

Other Titanium Alloys: Balls can also be made from other titanium alloys such as Grade 7 (Ti-Gr.7), Grade 9 (Ti-Gr.9), and Grade 12 (Ti-Gr.12), each offering specific combinations of properties like improved corrosion resistance, weldability, and mechanical strength.

Precision Titanium Balls:

Manufactured to very tight tolerances for applications requiring high precision, such as aerospace bearings, valves, and instruments.

These balls undergo specialized machining, grinding, or lapping processes to achieve precise dimensional accuracy and surface finish.

Medical Grade Titanium Balls:

Specifically produced from biocompatible titanium alloys like Grade 5 (Ti-6Al-4V ELI) for use in medical implants, prosthetics, and surgical instruments.

These balls are carefully manufactured to meet stringent medical device standards for biocompatibility and durability.

Customized Titanium Balls:

Designed and manufactured to meet specific customer requirements regarding size, alloy composition, surface finish, and performance characteristics.

Custom titanium balls may involve additional tooling and manufacturing processes tailored to unique industrial or research applications.

Product Specifications:

Characteristics of Titanium Floating Balls:

Material Properties:

Corrosion Resistance: Titanium is highly resistant to corrosion, making titanium floating balls suitable for use in corrosive environments such as chemical processing, offshore oil and gas, and marine applications.

High Strength-to-Weight Ratio: Titanium is known for its high strength and lightweight nature, which contributes to the durability and performance of floating balls in different operational conditions.

Advantages:

Durability: Titanium's resistance to corrosion and wear ensures longevity and reliability in harsh environments.

Chemical Compatibility: Suitable for handling a wide range of chemicals and fluids due to titanium's inertness and stability.

Applications of Titanium Balls:

Aerospace

Components: Used in valves, connectors, and gyroscopes due to their lightweight nature and high strength-to-weight ratio.

Benefits: Contribute to fuel efficiency and safety in aircraft by reducing overall weight without compromising structural integrity.

Medical Technology

Implants: Titanium balls are utilized in medical implants like hip and knee replacements.

Biocompatibility: Ensures compatibility with the human body, minimizing the risk of rejection or adverse reactions.

Chemical Processing

Corrosion Resistance: Essential in equipment handling corrosive chemicals and acids.

Longevity: Maintain operational integrity and durability in harsh chemical environments.

Sports Equipment

Performance Enhancement: Used in golf clubs and bicycle frames to improve performance through lightweight construction.

Precision Machinery

Bearings and Instruments: Employed in precision machinery for bearings and measurement instruments.

Reliability: Ensures accuracy and reliability due to their high strength and durability.