European Standard EN1092-01Gr1 Gr5 Gr7 Titanium Plate Flange Flat Flange PN 5 PN 10 for Pipeline Systems

European Standard EN1092-01Gr1 Gr5 Gr7 Titanium Plate Flange Flat Flange PN 5 PN 10 for Pipeline Systems

Product Introduction: 

Product Introduction of EN1092-01 Titanium Plate Flange

Titanium flanges, crafted from titanium alloys, are highly valued across diverse industries for their exceptional properties. These flanges are renowned for their superb corrosion resistance, high strength-to-weight ratio, and lightweight nature. They excel in harsh environments where chemical corrosion is a concern, making them indispensable in industries such as petroleum, chemical processing, and others requiring robust material performance.

Key to their utility is titanium's innate resistance to corrosion, ensuring longevity and reliability in challenging operational conditions. Titanium flanges also exhibit excellent fatigue resistance and creep resistance, crucial for maintaining stable performance over extended periods. Their ease of machining and installation further enhances their appeal, providing practical solutions for various industrial applications.

EN1092-01 standard encompasses various types of flanges, including titanium plate flanges, which are critical components in industrial piping systems. This standard specifies the dimensions, materials, and technical requirements for flanges within European piping systems. Titanium plate flanges are flat, circular discs with either a raised face (RF) or flat face (FF), chosen based on sealing surface needs. They serve to connect pipes, valves, pumps, and other equipment to form integrated piping systems. Titanium's outstanding corrosion resistance makes these flanges ideal for applications in corrosive environments such as marine and chemical industries. They are prized for their strength-to-weight ratio and suitability for both high-temperature and cryogenic applications. Available in various sizes to accommodate different pipe diameters, these flanges adhere to pressure ratings such as PN 6, PN 10, PN 16, PN 25, PN 40, and PN 63, meeting diverse operational requirements across industries.

Titanium flanges, crafted from titanium alloys, are highly valued across diverse industries for their exceptional properties. These flanges are renowned for their superb corrosion resistance, high strength-to-weight ratio, and lightweight nature. They excel in harsh environments where chemical corrosion is a concern, making them indispensable in industries such as petroleum, chemical processing, and others requiring robust material performance

Grade 1 Titanium: Known for its high ductility, grade 1 titanium is the softest and most formable of all the commercially pure titanium grades. It's mostly used in applications that require superior corrosion resistance in environments such as the chemical processing industry.

Grade 2 Titanium: This is the most widely used titanium grade. It offers a good balance between strength and ductility, with excellent corrosion resistance. It is used in a broad range of applications, including flanges for piping systems.

Grade 5 Titanium (Ti 6Al-4V): This is an alloyed grade and the most commonly used of all titanium alloys. It significantly increases the strength of the flanges compared to pure titanium grades. Grade 5 titanium is used in high-strength applications where both heat and corrosion resistance are required.

Grade 7 Titanium: Featuring excellent weldability and fabricability, this grade includes palladium for enhanced corrosion resistance, particularly against reducing acids and localized attack in hot halides.

Grade 12 Titanium: This grade offers enhanced heat resistance and strength compared to other commercially pure grades. It also maintains good weldability and corrosion resistance.

Grade 23 Titanium (Ti 6Al-4V ELI): This grade is similar to Grade 5 but has extra low interstitials (ELI), making it preferable for higher fracture toughness and improved ductility. It's often used in medical applications and also suitable for flanges in critical, high-end applications.

• Titanium: Titanium has exceptional corrosion resistance, especially in aggressive environments such as seawater, chlorides, and oxidizing acids. It forms a protective oxide layer that enhances its resistance to corrosion.
• Stainless Steel: Stainless steel also offers good corrosion resistance, but not to the extent of titanium. It may require additional coatings or treatments for enhanced protection in corrosive environments.
• Carbon Steel: Carbon steel is susceptible to corrosion, particularly in moist or acidic conditions, and requires coatings or alloys for protection.
• Inconel: Inconel alloys provide excellent resistance to oxidation and corrosion in extreme environments, including high-temperature and pressure conditions.

Certificates of ASME B16.5 Titanium Slip On Flange:

EN 10204/3.1B Certificate:

This is a standard certificate that confirms compliance with the material specification and provides chemical composition and mechanical properties of the titanium alloy used in manufacturing the flanges. It is issued by the manufacturer and verifies that the material meets the required standards.

Raw Materials Certificate:

This certificate provides details about the raw materials used in the production of the titanium flanges. It includes information such as the origin of the raw materials, their composition, and any applicable material testing results. This ensures traceability and quality control from the initial material procurement stage.

100% Ultrasonic Flaw Detection:

Ultrasonic testing (UT) is a non-destructive testing method used to detect internal and surface defects in the titanium flanges. A 100% UT coverage means that all flanges undergo thorough testing to ensure there are no defects that could compromise their structural integrity or performance.

Hydrostatic Test:

This test involves pressurizing the titanium flange with water or another liquid to a predetermined pressure level. It assesses the flange's ability to withstand pressure without leakage or deformation, ensuring it meets the specified pressure ratings and safety requirements.

Third Party Inspection Report:

This report is conducted by an independent third-party inspection agency or authority. It provides an unbiased assessment of the titanium flanges' quality, confirming compliance with applicable standards, specifications, and customer requirements. It adds credibility to the manufacturer's quality assurance processes.

Key Features of ASME B16.5 Titanium Slip-On Flange

Benefits of Titanium Plate Slip On Flanges:

Titanium plate slip-on flanges offer several benefits that make them suitable for various industrial applications where titanium's properties are advantageous. Here are some key benefits:

Corrosion Resistance: Titanium is highly resistant to corrosion in a wide range of aggressive environments, including seawater, acids, and chlorides. This property makes titanium slip-on flanges ideal for applications where corrosion is a concern, such as marine environments, chemical processing, and offshore oil platforms.

High Strength-to-Weight Ratio: Titanium is known for its excellent strength-to-weight ratio, which is superior to most other metals. This characteristic allows titanium slip-on flanges to provide strong, durable connections while being lightweight. It's particularly beneficial in aerospace applications and industries where weight reduction is critical.

Biocompatibility: Titanium is biocompatible and non-toxic, making it suitable for applications in medical devices, pharmaceutical production, and food processing where product purity and safety are essential.

High Temperature Resistance: Titanium maintains its strength and corrosion resistance at elevated temperatures, up to around 600°C (1112°F), depending on the grade. This property makes titanium slip-on flanges suitable for high-temperature applications such as heat exchangers and chemical reactors.

Ease of Fabrication: Titanium can be easily machined, welded, and formed, allowing for complex shapes and configurations in slip-on flanges. This flexibility in fabrication facilitates customization and adaptation to specific project requirements.

Longevity and Durability: Titanium is known for its long-term durability and resistance to degradation over time, ensuring a reliable performance and extended service life of slip-on flanges in demanding industrial environments.

Applications of ASME B16.5 Titanium Slip-On Flanges

1. Chemical and Petrochemical Industries:
   The titanium slip-on flange is commonly used in chemical reactors, piping systems, and storage vessels for transporting corrosive liquids and gases. The flanges’ ability to withstand exposure to chemicals such as sulfuric acid, hydrochloric acid, and chlorine makes them ideal for these applications.

2. Marine Systems:
   In offshore and marine systems, seawater corrosion is a significant challenge. Titanium slip-on flanges are ideal for use in marine piping systems, seawater cooling systems, and offshore oil platforms, where resistance to saltwater and other corrosive elements is crucial.

3. Aerospace and Aviation:
   Aerospace systems require components that can handle extreme conditions of pressure and temperature while remaining lightweight. Titanium flanges are often used in aircraft fuel systems, engines, and exhaust systems, where both weight reduction and strength are important.

4. Nuclear Power and Industrial Energy:
   Power plants utilize titanium slip-on flanges in piping systems subject to high temperatures, pressure, and aggressive chemicals. Their durability and performance make them suitable for cooling systems, heat exchangers, and other components in energy generation.

5. Food and Beverage Processing:
   Non-reactive titanium flanges are used in food and beverage manufacturing systems, ensuring that no contamination occurs in the processing of sensitive products like dairy, beverages, or pharmaceuticals.