ASME B16.5 Gr5 Gr7 Class 150 Titanium Flanges Flat Flange Slip On Flange Raised Face SORF SOFF for Industrial Applications

ASME B16.5 Gr5 Gr7 Class 150 Titanium Flanges Flat Flange Slip On Flange Raised Face SORF SOFF for Industrial Applications

Product Introduction: ASME B16.5 Titanium Slip-On Flange

The ASME B16.5 Titanium Slip-On Flange is a type of flange designed to provide a secure connection for pipes in a variety of industries, particularly where corrosion resistance, lightweight, and strength are critical. Manufactured in accordance with the ASME B16.5 standard, which governs the design, material, and dimensions of flanges used in piping systems, the titanium slip-on flange is specifically suited for medium-pressure systems and environments where corrosion resistance is paramount. The use of titanium alloy for these flanges ensures high performance and durability, making them a valuable solution in industries such as chemical processing, marine, aerospace, and power generation.

Titanium flanges, crafted from titanium alloys, are highly valued across diverse industries for their exceptional properties. These flanges are renowned for their superb corrosion resistance, high strength-to-weight ratio, and lightweight nature. They excel in harsh environments where chemical corrosion is a concern, making them indispensable in industries such as petroleum, chemical processing, and others requiring robust material performance

Titanium Grades:

• Grade 5 (Ti-6Al-4V): Known for its high strength-to-weight ratio, corrosion resistance, and versatility in various applications including aerospace, marine, and chemical processing.
• Grade 7 (Ti-0.2Pd): Offers excellent corrosion resistance, particularly in chlorides and reducing environments, making it suitable for chemical processing, desalination, and marine applications.

ASME B16.5 Standard:

• This standard specifies dimensions, tolerances, materials, marking, and testing requirements for pipe flanges and flanged fittings. ASME B16.5 Class 150 denotes a pressure rating of 150 pounds per square inch, which is a common pressure rating for flanges used in lower pressure applications.

Titanium Slip On Flange (SORF):

• A slip-on flange is a type of flange that slips over the end of piping and is then welded in place. It is easier to align than weld neck flanges and provides a smooth bore that minimizes turbulence and erosion inside the pipeline.
• Raised Face: The raised face helps to create a seal between the flange and the connecting pipe or fitting using gaskets, ensuring a leak-free connection.

Certificates of ASME B16.5 Titanium Slip On Flange:

EN 10204/3.1B Certificate:

This is a standard certificate that confirms compliance with the material specification and provides chemical composition and mechanical properties of the titanium alloy used in manufacturing the flanges. It is issued by the manufacturer and verifies that the material meets the required standards.

Raw Materials Certificate:

This certificate provides details about the raw materials used in the production of the titanium flanges. It includes information such as the origin of the raw materials, their composition, and any applicable material testing results. This ensures traceability and quality control from the initial material procurement stage.

100% Ultrasonic Flaw Detection:

Ultrasonic testing (UT) is a non-destructive testing method used to detect internal and surface defects in the titanium flanges. A 100% UT coverage means that all flanges undergo thorough testing to ensure there are no defects that could compromise their structural integrity or performance.

Hydrostatic Test:

This test involves pressurizing the titanium flange with water or another liquid to a predetermined pressure level. It assesses the flange's ability to withstand pressure without leakage or deformation, ensuring it meets the specified pressure ratings and safety requirements.

Third Party Inspection Report:

This report is conducted by an independent third-party inspection agency or authority. It provides an unbiased assessment of the titanium flanges' quality, confirming compliance with applicable standards, specifications, and customer requirements. It adds credibility to the manufacturer's quality assurance processes.

Key Features of ASME B16.5 Titanium Slip-On Flange

Specifications for ASME B16.5 Calss 150 Titanium Slip On Flange

Advantages of ASME B16.5 Titanium Slip-On Flange

1. Cost-Effective Installation:
   The slip-on design reduces installation complexity and cost, compared to more complex flange types like weld neck flanges. The flange is simply slid over the pipe, and welding is performed on the inside and outside of the flange to secure it.

2. Enhanced Durability and Longevity:
   Titanium’s inherent corrosion resistance ensures that these flanges offer long-term performance in harsh environments, leading to fewer maintenance requirements and longer service life of the piping system.

3. Reduced Weight:
   Compared to steel or stainless steel flanges, titanium flanges are significantly lighter, which makes handling easier and reduces the overall weight of the piping system—an important consideration for applications in the aerospace and marine industries.

4. Improved Safety:
   With the resilience of titanium against cracking, pitting, and corrosion, the use of titanium slip-on flanges enhances the overall safety of the system, particularly in critical industries like chemical processing and nuclear power.

5. Versatility:
   Titanium slip-on flanges are highly versatile and can be used in a wide range of industries, including:

   • Chemical processing: Due to their resistance to chemical reactions and corrosion, titanium slip-on flanges are ideal for pipelines carrying aggressive chemicals.
   • Marine: Titanium is widely used in marine environments where resistance to seawater corrosion is essential.
   • Power generation: Titanium flanges can withstand high temperatures and are used in fossil fuel plants, nuclear power plants, and geothermal energy systems.
   • Aerospace: Titanium’s strength-to-weight ratio makes it valuable in high-performance systems like aircraft and spacecraft.

Applications of ASME B16.5 Titanium Slip-On Flanges

1. Chemical and Petrochemical Industries:
   The titanium slip-on flange is commonly used in chemical reactors, piping systems, and storage vessels for transporting corrosive liquids and gases. The flanges’ ability to withstand exposure to chemicals such as sulfuric acid, hydrochloric acid, and chlorine makes them ideal for these applications.

2. Marine Systems:
   In offshore and marine systems, seawater corrosion is a significant challenge. Titanium slip-on flanges are ideal for use in marine piping systems, seawater cooling systems, and offshore oil platforms, where resistance to saltwater and other corrosive elements is crucial.

3. Aerospace and Aviation:
   Aerospace systems require components that can handle extreme conditions of pressure and temperature while remaining lightweight. Titanium flanges are often used in aircraft fuel systems, engines, and exhaust systems, where both weight reduction and strength are important.

4. Nuclear Power and Industrial Energy:
   Power plants utilize titanium slip-on flanges in piping systems subject to high temperatures, pressure, and aggressive chemicals. Their durability and performance make them suitable for cooling systems, heat exchangers, and other components in energy generation.

5. Food and Beverage Processing:
   Non-reactive titanium flanges are used in food and beverage manufacturing systems, ensuring that no contamination occurs in the processing of sensitive products like dairy, beverages, or pharmaceuticals.