ASME B16.5 Class 150 SORF Titanium Slip On Flange Raised Face for Pipeline Applications

ASME B16.5 Ti Gr 2 Titanium Flange Gr7 Slip On Flange 1/2" Class 150# 1/2" Seamless Pipe

Product Introduction: ASME B16.5 Titanium Slip-On Flange

The ASME B16.5 Titanium Slip-On Flange is a type of flange designed to provide a secure connection for pipes in a variety of industries, particularly where corrosion resistance, lightweight, and strength are critical. Manufactured in accordance with the ASME B16.5 standard, which governs the design, material, and dimensions of flanges used in piping systems, the titanium slip-on flange is specifically suited for medium-pressure systems and environments where corrosion resistance is paramount. The use of titanium alloy for these flanges ensures high performance and durability, making them a valuable solution in industries such as chemical processing, marine, aerospace, and power generation.

Key Features of ASME B16.5 Titanium Slip-On Flange

1. Material:
   The Titanium Slip-On Flange is primarily made from Grade 2 Titanium (Ti Gr 2) or Grade 5 Titanium (Ti-6Al-4V), offering superior resistance to corrosion and high strength. Grade 2 is the most widely used type of commercially pure titanium, known for its excellent corrosion resistance, weldability, and strength, while Grade 5 (Ti-6Al-4V) is an alloy that offers higher strength and fatigue resistance, suitable for high-demand applications.

2. Design:

   • The slip-on design allows the pipe to be inserted through the flange's bore, then welded at both the inside and outside of the pipe. This design makes it easier to install compared to other flange types like weld neck flanges.
   • Pressure Rating: Available in a range of pressure classes, such as 150#, 300#, 600#, and others, depending on the application and required pressure tolerance.
   • Bolt Holes: The flange features pre-drilled holes to accommodate bolts for secure fastening to other system components.

3. Corrosion Resistance:
   Titanium is known for its outstanding resistance to a wide range of corrosive environments, including saltwater, acids, and chemicals. This makes it particularly valuable in industries where corrosion can significantly impact the integrity and performance of piping systems.

4. Lightweight:
   Titanium is much lighter than steel and other metals commonly used in flanges, making it easier to handle, transport, and install, especially in systems that require significant amounts of piping.

5. Temperature and Pressure Resistance:
   Titanium has excellent performance under a wide range of operating temperatures and pressures. Titanium flanges maintain strength and integrity even at elevated temperatures, making them ideal for both high-pressure and high-temperature systems.

6. Dimensions and Tolerances:
   The ASME B16.5 standard specifies precise dimensional requirements for flanges, ensuring they meet compatibility and performance standards. These specifications ensure proper fitment with other components, such as pipes, bolts, and gaskets.

Advantages of ASME B16.5 Titanium Slip-On Flange

1. Cost-Effective Installation:
   The slip-on design reduces installation complexity and cost, compared to more complex flange types like weld neck flanges. The flange is simply slid over the pipe, and welding is performed on the inside and outside of the flange to secure it.

2. Enhanced Durability and Longevity:
   Titanium’s inherent corrosion resistance ensures that these flanges offer long-term performance in harsh environments, leading to fewer maintenance requirements and longer service life of the piping system.

3. Reduced Weight:
   Compared to steel or stainless steel flanges, titanium flanges are significantly lighter, which makes handling easier and reduces the overall weight of the piping system—an important consideration for applications in the aerospace and marine industries.

4. Improved Safety:
   With the resilience of titanium against cracking, pitting, and corrosion, the use of titanium slip-on flanges enhances the overall safety of the system, particularly in critical industries like chemical processing and nuclear power.

5. Versatility:
   Titanium slip-on flanges are highly versatile and can be used in a wide range of industries, including:

   • Chemical processing: Due to their resistance to chemical reactions and corrosion, titanium slip-on flanges are ideal for pipelines carrying aggressive chemicals.
   • Marine: Titanium is widely used in marine environments where resistance to seawater corrosion is essential.
   • Power generation: Titanium flanges can withstand high temperatures and are used in fossil fuel plants, nuclear power plants, and geothermal energy systems.
   • Aerospace: Titanium’s strength-to-weight ratio makes it valuable in high-performance systems like aircraft and spacecraft.

Applications of ASME B16.5 Titanium Slip-On Flanges

1. Chemical and Petrochemical Industries:
   The titanium slip-on flange is commonly used in chemical reactors, piping systems, and storage vessels for transporting corrosive liquids and gases. The flanges’ ability to withstand exposure to chemicals such as sulfuric acid, hydrochloric acid, and chlorine makes them ideal for these applications.

2. Marine Systems:
   In offshore and marine systems, seawater corrosion is a significant challenge. Titanium slip-on flanges are ideal for use in marine piping systems, seawater cooling systems, and offshore oil platforms, where resistance to saltwater and other corrosive elements is crucial.

3. Aerospace and Aviation:
   Aerospace systems require components that can handle extreme conditions of pressure and temperature while remaining lightweight. Titanium flanges are often used in aircraft fuel systems, engines, and exhaust systems, where both weight reduction and strength are important.

4. Nuclear Power and Industrial Energy:
   Power plants utilize titanium slip-on flanges in piping systems subject to high temperatures, pressure, and aggressive chemicals. Their durability and performance make them suitable for cooling systems, heat exchangers, and other components in energy generation.

5. Food and Beverage Processing:
   Non-reactive titanium flanges are used in food and beverage manufacturing systems, ensuring that no contamination occurs in the processing of sensitive products like dairy, beverages, or pharmaceuticals.