Ti Titanium Hollow Balls From -196°C to 350°C TiAl6V4 Grade 5 Grade 9 for Industrial Applications

Ti Titanium Hollow Balls From -196°C to 350°C TiAl6V4 Grade 5 Grade 9 for Industrial Applications

Introduction of Titanium Balls:

A titanium hollow ball is a spherical object made from titanium that has a hollow interior. These balls are crafted from titanium or titanium alloys and are distinguished by their lightweight yet durable construction. Here’s an overview of titanium hollow balls:

Properties and Characteristics:

Titanium Material: Known for its exceptional strength-to-weight ratio, titanium is one of the strongest and lightest metals available. It offers excellent corrosion resistance, making it suitable for a wide range of demanding applications.

Hollow Design: The hollow interior reduces the weight of the ball while maintaining structural integrity. This design is particularly advantageous in applications where weight reduction is critical without compromising on strength.

Corrosion Resistance: Like solid titanium components, titanium hollow balls exhibit high resistance to corrosion, including resistance to seawater, acids, and other harsh environments. This property makes them suitable for marine, chemical processing, and aerospace applications.

Biocompatibility: Titanium is biocompatible, meaning it is non-toxic and does not induce adverse reactions when in contact with biological tissues. This makes titanium hollow balls suitable for medical implants and surgical instruments.

High Temperature Performance: Titanium can withstand high temperatures without losing its mechanical properties, which is beneficial in applications exposed to extreme heat or thermal cycling.

Precision Engineering: Titanium hollow balls are manufactured to precise specifications using advanced machining or forming techniques. This ensures consistent quality and dimensional accuracy.

Product Specifications:

Size Range: NPS 2-12 (DN50-300)

This indicates the nominal pipe size range from 2 inches to 12 inches, corresponding to metric sizes from approximately DN50 to DN300.

Pressure Rating: Class 150-600 (PN16-100)

This specifies the pressure ratings the product can handle:

Class 150: Suitable for pressures up to 285 psi (19.6 bar).

Class 300: Suitable for pressures up to 720 psi (49.6 bar).

Class 600: Suitable for pressures up to 1440 psi (99.2 bar).

PN16-PN100: Corresponds to pressure ratings in the metric system, ranging from 16 bar (232 psi) to 100 bar (1450 psi).

Benefits of Titanium Hollow Balls:

Lightweight: Titanium is renowned for its exceptional strength-to-weight ratio. Hollow titanium balls leverage this property by reducing overall weight compared to solid counterparts while maintaining structural integrity. This makes them ideal for applications where weight reduction is critical without sacrificing performance.

Corrosion Resistance: Titanium exhibits outstanding corrosion resistance, particularly in aggressive environments such as seawater and chemical processing plants. Hollow titanium balls retain this property, making them durable and long-lasting in corrosive atmospheres. This attribute is crucial for industries where material longevity and reliability are paramount.

Biocompatibility: Titanium is biocompatible, meaning it is non-toxic and does not elicit adverse reactions in contact with biological tissues. Hollow titanium balls find applications in medical implants, prosthetics, and surgical instruments where biocompatibility is essential for patient safety and health.

High Strength: Despite their lightweight nature, titanium hollow balls offer high strength and toughness. They can withstand significant mechanical loads and impacts, making them suitable for demanding applications in aerospace, industrial equipment, and structural components.

Temperature Resistance: Titanium retains its mechanical properties at elevated temperatures, up to around 600°C (1112°F). This thermal stability makes hollow titanium balls suitable for applications where heat resistance is required, such as in aerospace and high-temperature industrial environments.

Low Thermal Expansion: Titanium has a low coefficient of thermal expansion, meaning it expands and contracts minimally with temperature changes. This property enhances dimensional stability and reduces the risk of warping or distortion under varying thermal conditions.

Versatility: Titanium hollow balls are versatile in their applications across different industries. They are used in aerospace for lightweight structural components, in medical devices for implants and surgical tools, in chemical processing for corrosion-resistant valves and fittings, and in various precision instruments.

Aesthetic Appeal: Beyond their functional benefits, titanium hollow balls can also be used in decorative and architectural applications. Their metallic luster and sleek design make them attractive for artistic installations, sculptures, and ornamental fixtures.

Different Types of Titanium Balls:

Solid Titanium Balls:

These are solid spheres made entirely of titanium or titanium alloys.

Used in bearings, valves, aerospace components, and precision instruments where high strength, corrosion resistance, and durability are required.

Hollow Titanium Balls:

Hollow titanium balls have a spherical shell with an empty interior.

They are lighter than solid balls while retaining strength and corrosion resistance.

Applications include aerospace components, medical implants, and chemical processing equipment.

Titanium Alloy Balls:

Titanium alloy balls are made from a combination of titanium with other metals like aluminum, vanadium, or nickel.

They offer enhanced properties such as improved strength, hardness, or specific performance characteristics.

Used in aerospace, automotive, and industrial applications where specific alloy properties are advantageous.

Precision Titanium Balls:

Precision titanium balls are manufactured to extremely tight tolerances and high surface finishes.

They are used in precision instruments, measurement devices, and optical applications where accuracy and smooth operation are critical.

Titanium Nitride (TiN) Coated Balls:

Titanium nitride coating is applied to titanium or other metal balls to enhance surface hardness, wear resistance, and lubricity.

Commonly used in bearings, cutting tools, and industrial valves for improved performance and longevity.

Titanium Hollow Hemisphere:

These are half-spherical hollow shells made from titanium.

Used in specialized applications requiring a hemisphere shape, such as vacuum chambers, pressure vessels, and certain aerospace components.

Applicable Conditions:

Applicable Temperature Range: -196°C to 350°C (-320°F to 662°F)

This indicates the operating temperature range the product can withstand, spanning from extremely low temperatures to high temperatures suitable for various industrial applications.

Titanium Ball Grades Specifications:

Commercially Pure Titanium Grades:

Grade 1 (CP-1):

Composition: Unalloyed titanium

Properties: High ductility, excellent corrosion resistance (especially to oxidizing environments), good weldability, moderate strength

Applications: Chemical processing, marine industry, medical implants

Grade 2 (CP-2):

Composition: Unalloyed titanium

Properties: Similar to Grade 1 but with slightly higher oxygen content, making it more ductile and softer

Applications: Aerospace, marine, chemical processing, medical implants

Grade 3 (CP-3):

Composition: Unalloyed titanium

Properties: Higher strength than Grades 1 and 2, excellent weldability, good corrosion resistance

Applications: Chemical industry, marine, heat exchangers, high-pressure vessels

Grade 4 (CP-4):

Composition: Unalloyed titanium

Properties: Higher strength and corrosion resistance compared to Grades 1-3, excellent weldability

Applications: Aerospace, marine, chemical processing, medical implants

Titanium Alloys:

Grade 5 (Ti-6Al-4V):

Composition: Titanium alloyed with 6% aluminum and 4% vanadium

Properties: High strength, good creep resistance, excellent toughness, heat treatable

Applications: Aerospace (airframes, turbine engines), marine, medical implants, sports equipment

Grade 7 (Ti-0.15Pd):

Composition: Titanium alloyed with 0.15% palladium

Properties: Excellent corrosion resistance (especially in reducing acid environments), good weldability

Applications: Chemical processing (chlorate manufacturing), seawater applications

Grade 9 (Ti-3Al-2.5V):

Composition: Titanium alloyed with 3% aluminum and 2.5% vanadium

Properties: Good weldability, high strength, excellent corrosion resistance

Applications: Aerospace, marine, chemical processing

Grade 12 (Ti-0.3Mo-0.8Ni):

Composition: Titanium alloyed with 0.3% molybdenum and 0.8% nickel

Properties: Good weldability, high strength, excellent corrosion resistance (particularly in chloride environments)

Applications: Chemical processing, marine, offshore oil and gas

Specialized Grades:

Grade 23 (Ti-6Al-4V ELI):

Composition: Titanium alloyed with 6% aluminum and 4% vanadium, extra low interstitials (ELI)

Properties: Biocompatible, good fracture toughness, high strength

Applications: Medical implants (orthopedic implants, dental implants)

Grade 28 (Ti-3Al-8V-6Cr-4Zr-4Mo):

Composition: Titanium alloyed with aluminum, vanadium, chromium, zirconium, molybdenum

Properties: Excellent corrosion resistance (especially in aggressive chemical environments), high strength

Applications: Chemical processing, desalination, marine

Product Specifications:

Applications of Titanium Balls:

Aerospace

Components: Used in valves, connectors, and gyroscopes due to their lightweight nature and high strength-to-weight ratio.

Benefits: Contribute to fuel efficiency and safety in aircraft by reducing overall weight without compromising structural integrity.

Medical Technology

Implants: Titanium balls are utilized in medical implants like hip and knee replacements.

Biocompatibility: Ensures compatibility with the human body, minimizing the risk of rejection or adverse reactions.

Chemical Processing

Corrosion Resistance: Essential in equipment handling corrosive chemicals and acids.

Longevity: Maintain operational integrity and durability in harsh chemical environments.

Sports Equipment

Performance Enhancement: Used in golf clubs and bicycle frames to improve performance through lightweight construction.

Precision Machinery

Bearings and Instruments: Employed in precision machinery for bearings and measurement instruments.

Reliability: Ensures accuracy and reliability due to their high strength and durability.