High Density Titanium Balls TiAl6V4 Grade for Marine Applications -196°C to 350°C

Gr 2 Gr 5 Titanium Floating Balls -196°C to 350°C Titanium Balls TiAl6V4 grade for Marine Applications

Introduction of Titanium Balls:

Titanium balls are spherical metallic components made primarily from titanium or titanium alloys. They are precision-engineered to exacting standards and find application in a wide range of industries due to titanium's unique properties.

Product Specifications:

Size Range: NPS 2-12 (DN50-300)

This indicates the nominal pipe size range from 2 inches to 12 inches, corresponding to metric sizes from approximately DN50 to DN300.

Pressure Rating: Class 150-600 (PN16-100)

This specifies the pressure ratings the product can handle:

Class 150: Suitable for pressures up to 285 psi (19.6 bar).

Class 300: Suitable for pressures up to 720 psi (49.6 bar).

Class 600: Suitable for pressures up to 1440 psi (99.2 bar).

PN16-PN100: Corresponds to pressure ratings in the metric system, ranging from 16 bar (232 psi) to 100 bar (1450 psi).

Benefits of Titanium Balls:

Corrosion Resistance: Titanium balls exhibit excellent corrosion resistance, particularly in environments that involve saltwater, acids, or chemicals. This property makes them suitable for marine applications, chemical processing, and medical implants.

Strength-to-Weight Ratio: Titanium is renowned for its high strength-to-weight ratio, making titanium balls lightweight yet strong. This attribute is critical in aerospace applications where weight reduction is essential.

Biocompatibility: Titanium is biocompatible and non-toxic, making titanium balls suitable for medical applications such as surgical implants and prosthetics.

Low Density: Titanium has a low density, which contributes to its lightweight nature. This property is advantageous in applications where reducing mass is important without compromising strength.

Temperature Resistance: Titanium can withstand high temperatures without losing its structural integrity, which is beneficial in applications involving extreme heat or thermal cycling.

Low Thermal Expansion: Titanium has a low coefficient of thermal expansion, meaning it expands and contracts less with temperature changes compared to other metals. This property is advantageous in precision applications.

Non-magnetic: Titanium is non-magnetic, which can be advantageous in applications where magnetic interference is a concern.

Wear Resistance: Titanium balls can exhibit good wear resistance, depending on their specific alloy and surface treatment. This makes them suitable for applications where durability and longevity are critical.

Aesthetic Appeal: Titanium has a distinctive silvery-gray appearance and can be polished to a high shine, making titanium balls visually appealing for decorative or high-end applications.

Manufacturing Process:

Titanium balls are typically manufactured using precision machining techniques or cold forming processes. The production involves starting with titanium materials of high purity, followed by shaping and finishing to exact specifications. Quality control measures ensure that each ball meets strict dimensional tolerances and surface finish requirements.

Applicable Conditions:

Applicable Temperature Range: -196°C to 350°C (-320°F to 662°F)

This indicates the operating temperature range the product can withstand, spanning from extremely low temperatures to high temperatures suitable for various industrial applications.

Applicable Medium:

Water

Gas

Oil

Natural Gas

Acid and Alkali Corrosive Mediums

This specifies the types of fluids and gases the product can handle, including corrosive environments such as acids and alkalis.

Different Titanium Ball Grades Specifications:

Commercially Pure Titanium Grades:

Grade 1 (CP-1):

Composition: Unalloyed titanium

Properties: High ductility, excellent corrosion resistance (especially to oxidizing environments), good weldability, moderate strength

Applications: Chemical processing, marine industry, medical implants

Grade 2 (CP-2):

Composition: Unalloyed titanium

Properties: Similar to Grade 1 but with slightly higher oxygen content, making it more ductile and softer

Applications: Aerospace, marine, chemical processing, medical implants

Grade 3 (CP-3):

Composition: Unalloyed titanium

Properties: Higher strength than Grades 1 and 2, excellent weldability, good corrosion resistance

Applications: Chemical industry, marine, heat exchangers, high-pressure vessels

Grade 4 (CP-4):

Composition: Unalloyed titanium

Properties: Higher strength and corrosion resistance compared to Grades 1-3, excellent weldability

Applications: Aerospace, marine, chemical processing, medical implants

Titanium Alloys:

Grade 5 (Ti-6Al-4V):

Composition: Titanium alloyed with 6% aluminum and 4% vanadium

Properties: High strength, good creep resistance, excellent toughness, heat treatable

Applications: Aerospace (airframes, turbine engines), marine, medical implants, sports equipment

Grade 7 (Ti-0.15Pd):

Composition: Titanium alloyed with 0.15% palladium

Properties: Excellent corrosion resistance (especially in reducing acid environments), good weldability

Applications: Chemical processing (chlorate manufacturing), seawater applications

Grade 9 (Ti-3Al-2.5V):

Composition: Titanium alloyed with 3% aluminum and 2.5% vanadium

Properties: Good weldability, high strength, excellent corrosion resistance

Applications: Aerospace, marine, chemical processing

Grade 12 (Ti-0.3Mo-0.8Ni):

Composition: Titanium alloyed with 0.3% molybdenum and 0.8% nickel

Properties: Good weldability, high strength, excellent corrosion resistance (particularly in chloride environments)

Applications: Chemical processing, marine, offshore oil and gas

Specialized Grades:

Grade 23 (Ti-6Al-4V ELI):

Composition: Titanium alloyed with 6% aluminum and 4% vanadium, extra low interstitials (ELI)

Properties: Biocompatible, good fracture toughness, high strength

Applications: Medical implants (orthopedic implants, dental implants)

Grade 28 (Ti-3Al-8V-6Cr-4Zr-4Mo):

Composition: Titanium alloyed with aluminum, vanadium, chromium, zirconium, molybdenum

Properties: Excellent corrosion resistance (especially in aggressive chemical environments), high strength

Applications: Chemical processing, desalination, marine

Product Specifications:

Applications of Titanium Balls:

Aerospace

Components: Used in valves, connectors, and gyroscopes due to their lightweight nature and high strength-to-weight ratio.

Benefits: Contribute to fuel efficiency and safety in aircraft by reducing overall weight without compromising structural integrity.

Medical Technology

Implants: Titanium balls are utilized in medical implants like hip and knee replacements.

Biocompatibility: Ensures compatibility with the human body, minimizing the risk of rejection or adverse reactions.

Chemical Processing

Corrosion Resistance: Essential in equipment handling corrosive chemicals and acids.

Longevity: Maintain operational integrity and durability in harsh chemical environments.

Sports Equipment

Performance Enhancement: Used in golf clubs and bicycle frames to improve performance through lightweight construction.

Precision Machinery

Bearings and Instruments: Employed in precision machinery for bearings and measurement instruments.

Reliability: Ensures accuracy and reliability due to their high strength and durability.