Construction EN1092-01 RF SO Hubbed Slip On Flange Gr2 Gr5 Gr7 for Chemical Industry

2. Grades of EN1092-01 Titanium Hubbed Slip On Flange

1. Grade 1 Titanium: Known for its high ductility, grade 1 titanium is the softest and most formable of all the commercially pure titanium grades. It's mostly used in applications that require superior corrosion resistance in environments such as the chemical processing industry.

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3. Grade 2 Titanium: This is the most widely used titanium grade. It offers a good balance between strength and ductility, with excellent corrosion resistance. It is used in a broad range of applications, including flanges for piping systems.

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5. Grade 5 Titanium (Ti 6Al-4V): This is an alloyed grade and the most commonly used of all titanium alloys. It significantly increases the strength of the flanges compared to pure titanium grades. Grade 5 titanium is used in high-strength applications where both heat and corrosion resistance are required.

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7. Grade 7 Titanium: Featuring excellent weldability and fabricability, this grade includes palladium for enhanced corrosion resistance, particularly against reducing acids and localized attack in hot halides.

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9. Grade 12 Titanium: This grade offers enhanced heat resistance and strength compared to other commercially pure grades. It also maintains good weldability and corrosion resistance.

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11. Grade 23 Titanium (Ti 6Al-4V ELI): This grade is similar to Grade 5 but has extra low interstitials (ELI), making it preferable for higher fracture toughness and improved ductility. It's often used in medical applications and also suitable for flanges in critical, high-end applications.

    • Titanium: Titanium has exceptional corrosion resistance, especially in aggressive environments such as seawater, chlorides, and oxidizing acids. It forms a protective oxide layer that enhances its resistance to corrosion.
    • Stainless Steel: Stainless steel also offers good corrosion resistance, but not to the extent of titanium. It may require additional coatings or treatments for enhanced protection in corrosive environments.
    • Carbon Steel: Carbon steel is susceptible to corrosion, particularly in moist or acidic conditions, and requires coatings or alloys for protection.
    • Inconel: Inconel alloys provide excellent resistance to oxidation and corrosion in extreme environments, including high-temperature and pressure conditions.

3. Specifications for EN1092-01 Titanium Hubbed Slip On Flange

4. Advantages of EN1092-01 Titanium Hubbed Slip On Flanges:

Titanium slip-on flanges offer several advantages that make them highly suitable for various industrial applications:

Corrosion Resistance: Titanium is renowned for its exceptional corrosion resistance, especially in aggressive environments such as seawater, acids, and chlorides. This property ensures longevity and reliability in corrosive industrial settings where conventional materials might fail.

High Strength-to-Weight Ratio: Titanium possesses a superior strength-to-weight ratio compared to steel and many other metals. This characteristic allows titanium slip-on flanges to provide robust performance while being lightweight. It's particularly advantageous in applications where weight reduction is critical, such as aerospace and marine industries.

High Temperature Resistance: Titanium maintains its mechanical properties and corrosion resistance at elevated temperatures, up to around 600°C (1112°F), depending on the grade. This makes titanium slip-on flanges suitable for applications involving high temperatures, such as chemical processing and thermal power generation.

Biocompatibility: Titanium is biocompatible and non-toxic, making it suitable for use in industries such as pharmaceuticals, food processing, and medical devices where product purity and safety are paramount.

Low Thermal Expansion: Titanium has a low thermal expansion coefficient compared to steel, which can reduce the risk of leaks and failures in piping systems due to temperature variations.

Longevity and Durability: Titanium is known for its excellent durability and resistance to degradation over time, ensuring a longer service life and reduced maintenance costs compared to other materials.

Ease of Fabrication: Titanium can be easily machined, welded, and formed into complex shapes, allowing for customized designs and configurations to meet specific project requirements.

Non-magnetic and Non-sparking: Titanium is non-magnetic and non-sparking, making it suitable for applications where these properties are advantageous, such as in sensitive electronic equipment or environments with explosive hazards.

Environmental Compatibility: Titanium is environmentally friendly due to its resistance to corrosion, longevity, and ability to be recycled, reducing its environmental impact over its lifecycle.

5. The Product Process of EN1092-01 Titanium Hubbed Slip On Flanges:

Material Selection:

Titanium Alloy: The process begins with selecting the appropriate titanium alloy based on the application requirements. Common alloys include Grade 2 (Ti-CP), Grade 5 (Ti-6Al-4V), and Grade 7 (Ti-0.15Pd), chosen for their specific mechanical properties, corrosion resistance, and other relevant characteristics.

Cutting and Forming:

Raw Material Preparation: Titanium billets or bars are cut into suitable lengths based on the required flange dimensions.

Forging or Rolling: The titanium material is heated to an optimal temperature and shaped using forging or rolling techniques to form the initial flange blanks. For weld neck flanges, this includes forming the neck and the flange face.

Machining:

Turning and Milling: The forged or rolled titanium blanks undergo precision machining operations. This includes turning to achieve the desired outer diameter (OD) and milling to create the flange face (raised face, flat face, or ring type joint per ASME B16.5 specifications).

Drilling: Holes are drilled into the flange to accommodate bolts and ensure proper alignment with the connecting pipes.

Weld Preparation:

Beveling: The ends of the weld neck flange, especially the area where it connects to the pipe, are beveled to facilitate welding. Proper beveling ensures strong weld joints and effective fusion.

Welding:

Welding Process: Titanium weld neck flanges are typically welded using TIG (Tungsten Inert Gas) welding or similar methods suitable for titanium alloys. Welding is performed with care to maintain a shielded atmosphere (argon or helium) to prevent contamination and oxidation, which can compromise the titanium's corrosion resistance.

Weld Inspection: Post-weld inspection includes non-destructive testing (NDT) methods such as dye penetrant testing or ultrasonic testing to verify the integrity of the welds.

Heat Treatment (if required):

Annealing: Depending on the titanium alloy and specific requirements, annealing or stress-relieving heat treatment may be applied to optimize material properties and reduce residual stresses.

Final Inspection and Testing:

Dimensional Inspection: Each weld neck flange undergoes rigorous dimensional checks to ensure it meets precise tolerances and specifications, including those set by ASME B16.5.

Visual and Surface Inspection: Visual inspections ensure there are no surface defects or imperfections that could affect performance or integrity.

Pressure Testing: Hydrostatic or pneumatic pressure testing may be conducted to verify the flange's pressure integrity and leak resistance under specified conditions.

Surface Treatment and Finishing:

Surface Coating: Depending on the application, surface treatments such as passivation or anodizing may be applied to further enhance corrosion resistance or improve surface finish.

Marking and Identification: Each flange is marked with essential information such as material grade, size, pressure class, and manufacturer identification for traceability.

Packaging and Shipping:

Once inspections and testing are completed satisfactorily, the titanium weld neck flanges are carefully packaged to prevent damage during transport and storage. They are then shipped to customers or distribution centers.

6. Applications of EN1092-01 Hubbed Slip On Flanges:

The EN1092-01 Titanium Hubbed Slip-On Flange finds application across various industries where its specific properties and design advantages are beneficial. Here are some common applications:

Chemical Processing: Titanium's corrosion resistance makes EN1092-01 titanium hubbed slip-on flanges ideal for handling corrosive chemicals and acids in chemical processing plants. They are used in pipelines, reactors, and storage tanks where resistance to chemical attack is critical.

Oil and Gas Industry: In offshore platforms, refineries, and pipelines, these flanges are employed due to titanium's ability to withstand seawater, hydrocarbons, and harsh environmental conditions without corrosion. They are used in piping systems, heat exchangers, and pressure vessels.

Aerospace: Titanium's lightweight and high strength-to-weight ratio make EN1092-01 titanium hubbed slip-on flanges suitable for aerospace applications. They are used in aircraft hydraulic systems, fuel lines, and structural components where weight reduction and durability are essential.

Marine Industry: Titanium flanges are resistant to seawater corrosion, making them valuable in marine applications. They are used in shipbuilding for piping systems, seawater desalination plants, and offshore platforms where corrosion resistance is crucial.

Medical Equipment: Titanium's biocompatibility makes it suitable for medical applications such as in pharmaceutical processing equipment and medical gas delivery systems where product purity and safety are paramount.

Food and Beverage Industry: Titanium's inertness and resistance to corrosion make it suitable for handling food products and beverages. EN1092-01 titanium hubbed slip-on flanges are used in processing equipment, storage tanks, and piping systems in food processing plants.

Power Generation: These flanges are used in power plants, including nuclear and fossil fuel facilities, where they are exposed to high temperatures and corrosive environments. Titanium's ability to maintain its properties at elevated temperatures makes it suitable for these applications.

Environmental Protection: Titanium's resistance to corrosion and chemicals makes it useful in environmental protection applications such as wastewater treatment plants and pollution control systems.