ASME B16.5 Titanium Weld Neck Flange Class 300 Gr2 Gr5 Gr7 Raised Face WNRF For Pipeline Applications

2. Grades of ASME B16.5 Titanium Weld Neck Flange Class 300

Titanium weld neck flanges are commonly used in piping systems due to their strength, light weight, and excellent corrosion resistance. These flanges are available in various grades, each tailored for specific applications and environments.

1. Grade 1 Titanium: Known for its high ductility, grade 1 titanium is the softest and most formable of all the commercially pure titanium grades. It's mostly used in applications that require superior corrosion resistance in environments such as the chemical processing industry.

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3. Grade 2 Titanium: This is the most widely used titanium grade. It offers a good balance between strength and ductility, with excellent corrosion resistance. It is used in a broad range of applications, including flanges for piping systems.

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5. Grade 5 Titanium (Ti 6Al-4V): This is an alloyed grade and the most commonly used of all titanium alloys. It significantly increases the strength of the flanges compared to pure titanium grades. Grade 5 titanium is used in high-strength applications where both heat and corrosion resistance are required.

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7. Grade 7 Titanium: Featuring excellent weldability and fabricability, this grade includes palladium for enhanced corrosion resistance, particularly against reducing acids and localized attack in hot halides.

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9. Grade 12 Titanium: This grade offers enhanced heat resistance and strength compared to other commercially pure grades. It also maintains good weldability and corrosion resistance.

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11. Grade 23 Titanium (Ti 6Al-4V ELI): This grade is similar to Grade 5 but has extra low interstitials (ELI), making it preferable for higher fracture toughness and improved ductility. It's often used in medical applications and also suitable for flanges in critical, high-end applications.

3. Specifications for ASME B16.5 Calss 300 Titanium Weld Neck Flange

4. Advantages of ASME B16.5 Titanium Weld Neck Flanges:

Titanium weld neck flanges offer a range of advantages that make them highly sought after in various industrial applications where performance and durability are crucial.

Corrosion Resistance: Titanium weld neck flanges are highly resistant to corrosion, even in aggressive environments such as seawater, acids, and chlorides. This makes them ideal for industries like chemical processing, marine, and offshore oil and gas where corrosion resistance is critical.

Strength-to-Weight Ratio: Titanium has a high strength-to-weight ratio, making titanium weld neck flanges strong and durable while remaining lightweight. This is advantageous in applications where weight reduction is desirable without compromising strength and performance.

High Temperature Resistance: Titanium weld neck flanges can withstand high temperatures without losing their mechanical properties. They maintain their strength and corrosion resistance at elevated temperatures, making them suitable for applications involving heat and thermal cycling.

Biocompatibility: Titanium is biocompatible and non-toxic, which makes titanium weld neck flanges suitable for use in medical equipment, pharmaceutical manufacturing, and food processing industries where product purity is essential.

Longevity and Durability: Titanium is known for its durability and long service life. Titanium weld neck flanges exhibit excellent resistance to fatigue, erosion, and wear, contributing to reduced maintenance and replacement costs over time.

Excellent Sealing Properties: The smooth surface finish of titanium weld neck flanges, achieved through pickling or machining processes, allows for superior sealing with gaskets or other connecting components. This helps prevent leaks and ensures reliable performance in critical applications.

Compatibility with Other Metals: Titanium weld neck flanges can be easily welded or paired with other metals such as stainless steel or carbon steel, allowing for versatility in design and compatibility with existing systems.

5. ASME B16.5 Titanium Weld Neck Flanges Temperature Rating

6. Packages of Titanium Weld Neck Flange

Rust Prevention

• VCI (Volatile Corrosion Inhibitor) Wrapping: Titanium flanges are wrapped in VCI paper to prevent any surface corrosion during transit. This material releases a chemical vapor that forms a protective layer on the metal surfaces.
• Grease or Oil Coating: A light layer of grease or oil may be applied to protect the flange surfaces, especially when being shipped over long distances or stored for extended periods.

Physical Protection

• Bubble Wrap or Foam: Each flange is typically wrapped in bubble wrap or surrounded by foam to cushion against impact during transportation.
• Cardboard Separators: When multiple flanges are packed in one box, cardboard separators are used to prevent them from touching and potentially scratching or damaging each other.

Robust Outer Packaging

• Wooden Crates or Plywood Boxes: Titanium flanges are often shipped in wooden crates or plywood boxes, which provide sturdy protection from mechanical damage and are stackable, facilitating easier and safer handling.
• Palletization: For large orders, flanges may be palletized. Each pallet is usually shrink-wrapped to secure the boxes or crates during handling and shipping.

Waterproofing

• Plastic Sheeting: Outer crates or boxes are often covered with thick plastic sheeting to protect against moisture, especially in humid or wet environments.

Labeling and Documentation

• Clear Labeling: Each package is clearly labeled with handling instructions, part numbers, and destination details to ensure proper handling and to facilitate tracking.
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• Quality Assurance Documentation: Certificates of quality, material test reports, and compliance certificates are often included in the packaging or provided separately to ensure traceability and compliance with industry standards.

7. Titanium Weld Neck Flange Inspections

Visual Testing (VT): This involves inspecting the surface of the weld and the flange visually to detect any visible defects such as cracks, porosity, or improper weld profiles.

Ultrasonic Testing (UT): This technique uses high-frequency sound waves to detect internal defects within the material, such as voids, inclusions, or cracks. It's particularly useful for thicker sections of titanium welds.

Radiographic Testing (RT): This method uses X-rays or gamma rays to produce images of the internal structure of the weld and flange. It's effective for detecting internal defects and assessing weld quality.

Magnetic Particle Testing (MT): MT is used to detect surface and near-surface defects in ferromagnetic materials. However, since titanium is not ferromagnetic, this method might not be applicable unless there are magnetic materials nearby or coatings that can be magnetized.

Penetrant Testing/Dye Penetrant (PT): PT involves applying a dye penetrant to the surface of the weld and then removing excess dye to reveal surface-breaking defects. This method is useful for detecting small cracks, porosity, and leaks.

Eddy Current Testing (ET): ET uses electromagnetic induction to detect surface and near-surface defects in conductive materials like titanium. It's useful for detecting corrosion, cracks, and variations in material properties.

Acoustic Emission (AE): AE involves monitoring the acoustic emissions from a material under stress to detect changes indicative of defects like cracks or leaks. It can be used for both weld and base material inspection.