Ti Gr5 Gr7 ASME B16.5 Class 150 Titanium Slip On Flange Raised Face SORF For Pipeline Applications

2. Grades of ASME B16.5 Titanium Plate Slip On Flange Class 150 Gr 5 Gr 7

1. Titanium Grade 5 (Ti-6Al-4V):

   Composition: Titanium Grade 5 is an alpha-beta alloy consisting of 90% titanium, 6% aluminum, and 4% vanadium. This composition provides a balance of properties that make it the most widely used titanium alloy.

   Strength: It offers excellent strength-to-weight ratio, making it suitable for aerospace, marine, and industrial applications where lightweight strength is critical.

   Corrosion Resistance: Grade 5 titanium has good corrosion resistance, although not as high as pure titanium (Grade 1). It is still highly resistant to most environments.

   Temperature Resistance: It maintains its properties at elevated temperatures, making it suitable for applications in gas turbines, exhaust systems, and other high-temperature environments.

   Applications: Aerospace components (airframes, jet engines), marine equipment, medical implants, automotive components, sports equipment, and industrial machinery.

    

   Titanium Grade 7 (Ti-0.15Pd):

   Composition: Titanium Grade 7 is a titanium alloy with 0.15% palladium added, enhancing its corrosion resistance.

   Corrosion Resistance: Grade 7 titanium is highly resistant to corrosion in reducing and mildly oxidizing environments, including chlorides. It is more corrosion resistant than Grade 2 titanium.

   Weldability: It offers good weldability, making it suitable for applications requiring fabrication and assembly.

   Strength: Grade 7 titanium has lower strength compared to Grade 5 but is still adequate for many applications.

   Applications: Chemical processing, desalination, marine environments, and other applications where superior corrosion resistance is required. It is also used in medical implants where biocompatibility and corrosion resistance are critical.

3. Specifications for ASME B16.5 Calss 150 Titanium Slip On Flange

4. Advantages of ASME B16.5 Titanium Slip On Flanges:

Titanium slip-on flanges offer several advantages that make them highly suitable for various industrial applications:

Corrosion Resistance: Titanium is renowned for its exceptional corrosion resistance, especially in aggressive environments such as seawater, acids, and chlorides. This property ensures longevity and reliability in corrosive industrial settings where conventional materials might fail.

High Strength-to-Weight Ratio: Titanium possesses a superior strength-to-weight ratio compared to steel and many other metals. This characteristic allows titanium slip-on flanges to provide robust performance while being lightweight. It's particularly advantageous in applications where weight reduction is critical, such as aerospace and marine industries.

High Temperature Resistance: Titanium maintains its mechanical properties and corrosion resistance at elevated temperatures, up to around 600°C (1112°F), depending on the grade. This makes titanium slip-on flanges suitable for applications involving high temperatures, such as chemical processing and thermal power generation.

Biocompatibility: Titanium is biocompatible and non-toxic, making it suitable for use in industries such as pharmaceuticals, food processing, and medical devices where product purity and safety are paramount.

Low Thermal Expansion: Titanium has a low thermal expansion coefficient compared to steel, which can reduce the risk of leaks and failures in piping systems due to temperature variations.

Longevity and Durability: Titanium is known for its excellent durability and resistance to degradation over time, ensuring a longer service life and reduced maintenance costs compared to other materials.

Ease of Fabrication: Titanium can be easily machined, welded, and formed into complex shapes, allowing for customized designs and configurations to meet specific project requirements.

Non-magnetic and Non-sparking: Titanium is non-magnetic and non-sparking, making it suitable for applications where these properties are advantageous, such as in sensitive electronic equipment or environments with explosive hazards.

Environmental Compatibility: Titanium is environmentally friendly due to its resistance to corrosion, longevity, and ability to be recycled, reducing its environmental impact over its lifecycle.

5. Packages of Titanium Slip On Flange

Rust Prevention

• VCI (Volatile Corrosion Inhibitor) Wrapping: Titanium flanges are wrapped in VCI paper to prevent any surface corrosion during transit. This material releases a chemical vapor that forms a protective layer on the metal surfaces.
• Grease or Oil Coating: A light layer of grease or oil may be applied to protect the flange surfaces, especially when being shipped over long distances or stored for extended periods.

Physical Protection

• Bubble Wrap or Foam: Each flange is typically wrapped in bubble wrap or surrounded by foam to cushion against impact during transportation.
• Cardboard Separators: When multiple flanges are packed in one box, cardboard separators are used to prevent them from touching and potentially scratching or damaging each other.

Robust Outer Packaging

• Wooden Crates or Plywood Boxes: Titanium flanges are often shipped in wooden crates or plywood boxes, which provide sturdy protection from mechanical damage and are stackable, facilitating easier and safer handling.
• Palletization: For large orders, flanges may be palletized. Each pallet is usually shrink-wrapped to secure the boxes or crates during handling and shipping.

Waterproofing

• Plastic Sheeting: Outer crates or boxes are often covered with thick plastic sheeting to protect against moisture, especially in humid or wet environments.

Labeling and Documentation

• Clear Labeling: Each package is clearly labeled with handling instructions, part numbers, and destination details to ensure proper handling and to facilitate tracking.
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• Quality Assurance Documentation: Certificates of quality, material test reports, and compliance certificates are often included in the packaging or provided separately to ensure traceability and compliance with industry standards.

6. Certificates of ASME B16.5 Titanium Slip On Flange:

EN 10204/3.1B Certificate:

This is a standard certificate that confirms compliance with the material specification and provides chemical composition and mechanical properties of the titanium alloy used in manufacturing the flanges. It is issued by the manufacturer and verifies that the material meets the required standards.

Raw Materials Certificate:

This certificate provides details about the raw materials used in the production of the titanium flanges. It includes information such as the origin of the raw materials, their composition, and any applicable material testing results. This ensures traceability and quality control from the initial material procurement stage.

100% Ultrasonic Flaw Detection:

Ultrasonic testing (UT) is a non-destructive testing method used to detect internal and surface defects in the titanium flanges. A 100% UT coverage means that all flanges undergo thorough testing to ensure there are no defects that could compromise their structural integrity or performance.

Hydrostatic Test:

This test involves pressurizing the titanium flange with water or another liquid to a predetermined pressure level. It assesses the flange's ability to withstand pressure without leakage or deformation, ensuring it meets the specified pressure ratings and safety requirements.

Third Party Inspection Report:

This report is conducted by an independent third-party inspection agency or authority. It provides an unbiased assessment of the titanium flanges' quality, confirming compliance with applicable standards, specifications, and customer requirements. It adds credibility to the manufacturer's quality assurance processes.