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Power Industry Titanium Ball Valve
, Chemical Industry Titanium Ball Valve
, 6 Inch Titanium Ball Valve
Titanium 3 Way Ball Valve For Chemical And Power Industry Gr1 Gr2 PN16 PN 25 6 Inch Ball Valve
Titanium 3 Way Ball Valve for Chemical and Power Industry TA1 TA2 PN16 PN 25 6 Inch Ball Valve
Product Description:
Special material ball valves encompass various types, such as two-way, three-way, and four-way ball valves. They are available in both soft-seal and hard-seal configurations and come in floating and trunnion-mounted designs. The materials used for these ball valves are carefully chosen for their exceptional performance in challenging environments and include titanium, nickel, zirconium, Hastelloy, Monel, Inconel, duplex stainless steel, 904L, Alloy 20, C4 steel, and others. These high-performance materials ensure that the valves provide excellent corrosion resistance, mechanical strength, and reliability across a wide range of industrial applications.
Design & Testing International Standard of 3 Way Ball Valve:
| Design & Testing International Standard of 3 Way Ball Valve |
| Design Standard |
BS EN ISO 17292 (BS 5351) / BS EN ISO 12516 / BS EN 1983 / ASME B16.34 / API 6D |
| Inspection & TestingStandard |
BS EN ISO 12266-(BS 6755 -1) |
| Flange To Flange Distance |
Mfg. Standard |
| End Connection |
Flanged End to ANSI B 16.5, Class 150 / 300 |
| BS 10 Table D E F / H |
| PN 6 / PN 10 / PN 16 PN 25 PN 40 |
| DIN Standard / JIS Standard / IS Standard |
| Screwed / Threaded End to ANSI B 1.20.1 |
| |
| Manufacturing Size Range |
1/2"(DN15) to 12(DN 300) - Flanged Ends |
| 1/2"(DN15) to 3(DN 80) - Screwed Ends |
| Pressure Rating of Valve |
PN 10 / PN 16 / PN 25 / PN 40 |
| Valve Operation |
Manual Hand Lever / Worm-Gear Actuator OperatedPneumatic Rotary Quarter Turn Actuator / Electrical Actuator |
Common Titanium Ball Valves We Provide:
Floating Ball Valve: The floating ball valve features a simple structure where the ball can move slightly under the pressure of the medium to achieve sealing. This type of titanium ball valve is typically used for general fluid control and is suitable for medium to low pressure and temperature conditions.
| Product Technical Specifications: |
| Pressure Rating: |
PN1.6-4.0Mpa Class150-300Lb |
| Nominal Diameter: |
DN15-DN300 1/2"-12" |
| Drive Mode: |
Handle, Worm Gear, Pneumatic, Hydraulic, Electric |
| Body, Bonnet: |
TA1,TA2,TA10,Gr2,Gr3 |
| Ball: |
TA1,TA2,TA10,Gr2,Gr3 |
| Stem: |
TA1,TA2,TA10,TC4,Gr2,Gr3,Gr5 |
| Sealing Ring: |
PTFE,RPTFE,PPL,PEEK |
| Titanium Ball Valve Model: |
Q44F-16Ti,Q44F-25Ti,Q44F-40Ti,Q45F-16Ti,Q45F-25Ti,Q45F-40Ti,Q344F- 16Ti,Q344F-25Ti,Q344F-40Ti,Q345F-16Ti,Q345F-25Ti,Q345F-40Ti,Q644F-16Ti, Q64F-25Ti,Q644F-40Ti,Q645F-16Ti,Q645F-25Ti,Q645F-40Ti,Q944F-16Ti,Q944F- 25Ti,Q944F-40Ti,Q945F-16Ti,Q945F-25Ti,Q945F-40Ti,Q44F-150LB(Ti),Q44F- 300LB(Ti),Q345F-150LB(Ti),Q645F-150LB(Ti),Q945F-150LB(Ti) |
| Design Standards: |
GB/T12237,ASME B16.34 |
| Face-to-Face Dimensions: |
GB/T12221,ASME B16.10 |
| Flange Connections: |
HG,GB,JB,API,ANSI,ISO,BS,DIN,NF,JIS |
| Testing Standards: |
JB/T9092,GB/T13927,API598 |
Trunnion Mounted Ball Valve: In a trunnion mounted ball valve, the ball is fixed within the valve body, and flow control is achieved by rotating the stem. This design is suitable for high pressure and high temperature conditions, offering more reliable sealing and operational performance.
V-Port Ball Valve: The V-port ball valve has a V-shaped design in the ball, allowing for better regulation performance and precise fluid control, making it suitable for applications where accurate flow regulation is required.
Multi-Port Ball Valve: Multi-port ball valves have multiple inlet and outlet passages, enabling complex fluid distribution and merging functions, suitable for intricate fluid control systems.
Selection and Installation Considerations for Titanium Ball Valves:
Selection: When choosing a titanium alloy ball valve, factors such as the properties of the medium (e.g., temperature, pressure, corrosiveness), flow rate requirements, and operating environment should be comprehensively considered to select the appropriate valve type and specifications.
Installation:
- Before installation, conduct a comprehensive inspection of the valve to ensure there are no defects or damages.
- Keep the valve in the closed position during installation to prevent medium leakage.
- Ensure good sealing performance at the valve-pipeline connection to prevent medium leakage.
- Verify that the valve operates flexibly without any sticking during installation.
- After installation, perform pressure tests on the valve to ensure its sealing and safety performance meet the requirements.
Maintenance of Titanium Ball Valves:
Regular maintenance and care are crucial for ensuring the long-term stable operation and extending the lifespan of titanium alloy ball valves. Here are some key points for maintaining and caring for titanium alloy ball valves:
Visual Inspection: Perform regular inspections of the valve's exterior to check for corrosion, wear, or any obvious damages.
Sealing Inspection: Inspect the sealing components (such as O-rings and PTFE seals) for any signs of damage, aging, or wear.
Lubrication
Regularly lubricate the moving parts such as the valve stem, using appropriate lubricants to ensure smooth and flexible operation and prevent the stem from sticking.
Periodically clean the interior and exterior of the valve, particularly focusing on areas where dirt or deposits may accumulate, to prevent valve blockages or interference with normal operation.
Inspect and tighten all bolts and connections, ensuring they are securely fastened to prevent leaks or other issues caused by loosening.
Conduct regular functional tests, including opening and closing tests, to check the valve's operational flexibility and sealing performance, ensuring reliable operation under normal working conditions.
Take immediate action to address any abnormalities in the valve (such as leaks or stiffness in operation), either through appropriate measures or by replacing relevant components, to ensure system safety and reliability.
- Maintain Maintenance Logs
Establish and maintain detailed maintenance logs, recording specific details and dates of each inspection, maintenance, and repair. This helps track the maintenance history of the valve, promptly identify and address potential issues.
For large or complex titanium alloy ball valves, it is recommended to periodically invite professional technicians for inspections and maintenance to ensure the valve is in optimal working condition.
Applications of Three-Way Titanium Ball Valves:
Titanium Ball Valves have a wide range of applications in various industrial fields, mainly including the following aspects:
Chemical Industry: Due to the excellent corrosion resistance of titanium materials, titanium ball valves are commonly used in chemical production processes that involve handling corrosive media, such as acid and alkali solutions, and oxides.
Petroleum and Natural Gas Industry: Titanium ball valves play a crucial role in the extraction, transportation, and processing of petroleum and natural gas. They are used to control the flow and pressure of fluids, ensuring the safe and stable operation of the system.
Marine Engineering: Titanium ball valves have good seawater corrosion resistance, making them widely used in marine engineering applications, such as fluid control systems in subsea pipelines and offshore platforms.
Aerospace Field: Titanium ball valves are extensively used in aerospace hydraulic systems, fuel systems, etc., due to their lightweight and high-strength characteristics that meet the requirements of aircraft.
Food and Pharmaceutical Industries: Since titanium materials are non-toxic and do not contaminate food or medicine, titanium ball valves are often used in fluid control systems in food processing and pharmaceutical industries.
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