DIN 2634 PN 25 Titanium Weld Neck Flange RFWN Gr2 Gr5 Gr12 Raised Face Weld Neck For Industrial Systems

Our Titanium flanges are crafted using various processes including casting, forging, and precision machining to ensure they meet stringent industry standards for quality and durability. Available in customized sizes, these flanges offer easy installation onto pipeline systems and equipment, guaranteeing a secure and leak-free connection.

Specifically designed to uphold the highest standards of engineering precision, our Titanium thread flanges excel in performance. They are engineered to resist corrosion effectively and withstand high temperatures and pressures, making them exceptionally suited for demanding environments.

Ensuring safe transportation is paramount to us, which is why we meticulously package our Titanium flanges in sturdy wooden cases and pallets. This packaging not only safeguards the flanges during transit but also facilitates easy handling and installation upon arrival.

2. Grades of DIN 2634 Titanium Weld Neck Flange 

1. Grade 1 Titanium: Known for its high ductility, grade 1 titanium is the softest and most formable of all the commercially pure titanium grades. It's mostly used in applications that require superior corrosion resistance in environments such as the chemical processing industry.

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3. Grade 2 Titanium: This is the most widely used titanium grade. It offers a good balance between strength and ductility, with excellent corrosion resistance. It is used in a broad range of applications, including flanges for piping systems.

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5. Grade 5 Titanium (Ti 6Al-4V): This is an alloyed grade and the most commonly used of all titanium alloys. It significantly increases the strength of the flanges compared to pure titanium grades. Grade 5 titanium is used in high-strength applications where both heat and corrosion resistance are required.

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7. Grade 7 Titanium: Featuring excellent weldability and fabricability, this grade includes palladium for enhanced corrosion resistance, particularly against reducing acids and localized attack in hot halides.

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9. Grade 12 Titanium: This grade offers enhanced heat resistance and strength compared to other commercially pure grades. It also maintains good weldability and corrosion resistance.

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11. Grade 23 Titanium (Ti 6Al-4V ELI): This grade is similar to Grade 5 but has extra low interstitials (ELI), making it preferable for higher fracture toughness and improved ductility. It's often used in medical applications and also suitable for flanges in critical, high-end applications.

    • Titanium: Titanium has exceptional corrosion resistance, especially in aggressive environments such as seawater, chlorides, and oxidizing acids. It forms a protective oxide layer that enhances its resistance to corrosion.
    • Stainless Steel: Stainless steel also offers good corrosion resistance, but not to the extent of titanium. It may require additional coatings or treatments for enhanced protection in corrosive environments.
    • Carbon Steel: Carbon steel is susceptible to corrosion, particularly in moist or acidic conditions, and requires coatings or alloys for protection.
    • Inconel: Inconel alloys provide excellent resistance to oxidation and corrosion in extreme environments, including high-temperature and pressure conditions

3. Specifications for DIN2634 PN25 Titanium Weld Neck Flange

4. Why We Choose Titanium Weld Neck Flanges in the Applications?

• Exceptional Durability: Titanium is renowned for its superior resistance to corrosion compared to most other metals. This makes it ideal for harsh environments, such as those found in marine, chemical processing, and offshore industries.
• Resistance to Pitting and Crevice Corrosion: Especially critical in applications involving seawater or corrosive chemicals, where other materials might fail.
• High Strength-to-Weight Ratio: Titanium flanges are lighter than those made from stainless steel or carbon steel, which is a significant advantage in aerospace and automotive industries where reducing weight is crucial.
• Maintains Integrity Under Stress: The inherent strength of titanium allows these flanges to withstand high stress and pressure without compromising their structural integrity.
• Stability in Extreme Temperatures: Unlike many other metals, titanium maintains its strength and does not become brittle at low temperatures or lose strength at high temperatures, making it suitable for a wide range of operating conditions.
• Long Service Life: Due to their robustness and corrosion resistance, titanium flanges can last significantly longer than other flanges, reducing the need for frequent replacements.
• Lower Lifecycle Costs: Although the initial cost is higher, the longevity and reduced maintenance requirements can make titanium flanges more cost-effective over time.
• Reliable Welding Performance: Titanium weld neck flanges are designed for direct welding to the piping system, providing a strong, seamless connection that enhances the overall strength and leak resistance of the system.
• Reduced Risk of Leaks: The weld neck design creates a strong bond with the pipe, which is crucial in high-pressure applications to prevent leaks and ensure safety.
• Withstand Harsh Environments: Besides corrosion, titanium is also resistant to damage from a variety of environmental factors including UV radiation, biological fouling, and chemical exposure.
• Wide Range of Applications: These flanges are used in industries as diverse as chemical processing, aerospace, military, marine, petrochemical, and power generation due to their superior properties.

5.Standards of Titanium Plate Flange

AFNOR NF E29-200-1: French standard for flanges, including titanium flanges.

ASME ANSI B16.5: American Society of Mechanical Engineers (ASME) standard for pipe flanges and flanged fittings. It covers titanium flanges used in North America and internationally.

AWWA C207: American Water Works Association (AWWA) standard for steel pipe flanges for waterworks service, including titanium flanges used in water treatment applications.

BS1560, BS 4504, BS 10: British standards for pipe flanges and bolting, including titanium materials.

ISO7005-1: International Organization for Standardization (ISO) standard for metallic flanges, including titanium flanges.

MSS SP 44: Manufacturer's Standardization Society (MSS) of the Valve and Fittings Industry standard for steel pipeline flanges. It includes titanium flanges.

AS2129: Australian standard for flanges, including titanium flanges.

CSA Z245.12: Canadian standard for steel pipe flanges, including titanium materials.

DIN2573, DIN2576, DIN2501, DIN2502: German standards (DIN) for flanges, covering various types and dimensions of titanium flanges.

EN1092-1, EN1759-1: European standards (EN) for flanges, including titanium flanges.

JIS B2220: Japanese Industrial Standards (JIS) for steel pipe flanges, including titanium flanges.

UNI 2276, UNI 2277, UNI 2278, UNI 6089, UNI 6090: Italian standards (UNI) for pipe flanges, including titanium materials

6. Different Face Types Of Titanium Weld Neck Flanges:

Raised Face (RF):

The most common face type for weld neck flanges.

Features a raised portion around the bore with a specific height (typically 1/16 inch) above the flange face.

Provides a surface against which a gasket can seal, ensuring a reliable joint.

Flat Face (FF):

Has a flat face without any protrusion or raised portion.

Typically used in applications where bolt load distribution is critical and where no additional sealing surface beyond the gasket is required.

Requires precision in alignment during assembly to avoid gasket compression issues.

Ring Type Joint (RTJ):

Designed for high-pressure and high-temperature applications.

Features a groove machined into the flange face into which a metal ring gasket is placed.

The flange faces are typically flat with a groove cut into them to accommodate the ring gasket, ensuring a tight seal under extreme conditions.

7. Applications of DIN 2634 Titanium Weld Neck Flange

Chemical Processing:

Titanium weld neck flanges are extensively used in chemical plants for connecting pipes that carry corrosive substances. Titanium's excellent corrosion resistance ensures longevity and minimizes maintenance requirements in aggressive chemical environments.

Oil and Gas Industry:

In offshore and onshore oil and gas installations, titanium weld neck flanges are utilized where resistance to seawater corrosion is crucial. They withstand the harsh conditions and ensure long-term reliability in pipelines, rigs, and processing facilities.

Marine Applications:

Titanium's resistance to seawater corrosion makes DIN 2633 weld neck flanges ideal for marine applications. They are used in shipbuilding, offshore platforms, and desalination plants where durability in saltwater environments is essential.

Aerospace:

Titanium weld neck flanges are employed in aerospace applications due to their lightweight properties, strength, and resistance to high temperatures and pressures. They are used in aircraft engines, fuel systems, and structural components.

Medical Industry:

In medical equipment and devices where corrosion resistance and biocompatibility are required, titanium weld neck flanges can be used. They are suitable for applications such as medical gas delivery systems and implantable medical devices.