ASME B16.5 Class 600 Gr1 Gr2 Gr5 Gr7 Titanium Slip On Flange Raised Face SORF For Water Supply Services

2. Grades of ASME B16.5 Titanium Plate Slip On Flange Class 600

1. Titanium Grade 2 (Ti-CP):

   Composition: Commercially pure titanium with a composition of 99.2% titanium, 0.25% iron, 0.3% oxygen, and trace amounts of other elements.

   Properties:

   Strength: Relatively low compared to alloys; higher than many steels but lower than alloyed titanium grades.

   Corrosion Resistance: Excellent in most environments, especially against chlorides.

   Weldability: Good weldability and fabricability.

   Applications: Chemical processing, marine environments, medical implants (non-load-bearing), and architecture.

    

   Titanium Grade 5 (Ti-6Al-4V):

   Composition: Titanium alloy containing 90% titanium, 6% aluminum, and 4% vanadium.

   Properties:

   Strength: Excellent strength-to-weight ratio, superior to Grade 2 titanium.

   Corrosion Resistance: Good corrosion resistance, not as high as Grade 2 but suitable for many environments.

   Temperature Resistance: Maintains strength at elevated temperatures, making it suitable for aerospace and high-performance applications.

   Applications: Aerospace components (airframes, jet engines), marine equipment, medical implants, automotive components, and sports equipment.

    

   Titanium Grade 7 (Ti-0.15Pd):

   Composition: Titanium alloy with 0.15% palladium added.

   Properties:

   Corrosion Resistance: Excellent resistance to corrosion, particularly in reducing environments.

   Weldability: Good weldability, suitable for welding and fabrication.

   Strength: Lower strength compared to Grade 5 but adequate for many applications.

   Applications: Chemical processing, desalination plants, marine environments, and other applications requiring superior corrosion.

3. Specifications for ASME B16.5 Calss 600 Titanium Slip On Flange

4. Advantages of ASME B16.5 Titanium Slip On Flanges:

Titanium slip-on flanges offer several advantages that make them highly suitable for various industrial applications:

Corrosion Resistance: Titanium is renowned for its exceptional corrosion resistance, especially in aggressive environments such as seawater, acids, and chlorides. This property ensures longevity and reliability in corrosive industrial settings where conventional materials might fail.

High Strength-to-Weight Ratio: Titanium possesses a superior strength-to-weight ratio compared to steel and many other metals. This characteristic allows titanium slip-on flanges to provide robust performance while being lightweight. It's particularly advantageous in applications where weight reduction is critical, such as aerospace and marine industries.

High Temperature Resistance: Titanium maintains its mechanical properties and corrosion resistance at elevated temperatures, up to around 600°C (1112°F), depending on the grade. This makes titanium slip-on flanges suitable for applications involving high temperatures, such as chemical processing and thermal power generation.

Biocompatibility: Titanium is biocompatible and non-toxic, making it suitable for use in industries such as pharmaceuticals, food processing, and medical devices where product purity and safety are paramount.

Low Thermal Expansion: Titanium has a low thermal expansion coefficient compared to steel, which can reduce the risk of leaks and failures in piping systems due to temperature variations.

Longevity and Durability: Titanium is known for its excellent durability and resistance to degradation over time, ensuring a longer service life and reduced maintenance costs compared to other materials.

Ease of Fabrication: Titanium can be easily machined, welded, and formed into complex shapes, allowing for customized designs and configurations to meet specific project requirements.

Non-magnetic and Non-sparking: Titanium is non-magnetic and non-sparking, making it suitable for applications where these properties are advantageous, such as in sensitive electronic equipment or environments with explosive hazards.

Environmental Compatibility: Titanium is environmentally friendly due to its resistance to corrosion, longevity, and ability to be recycled, reducing its environmental impact over its lifecycle.

5. Why We Choose Titanium Flanges in the Applications?

Titanium exhibits exceptional corrosion resistance, especially in aggressive environments such as seawater, chemical processing, and marine applications. This resistance to corrosion helps extend the lifespan of equipment and reduces maintenance costs.

Titanium has a high strength-to-weight ratio, making it significantly stronger than many other metals such as stainless steel or aluminum alloys while being much lighter. This property is crucial in aerospace, marine, and automotive industries where weight savings are critical.

Titanium is biocompatible and non-toxic, making it ideal for medical implants such as orthopedic implants and surgical instruments. It integrates well with the human body and minimizes the risk of adverse reactions.

​Titanium retains its mechanical properties at elevated temperatures, making it suitable for applications where thermal stability is required. This includes aerospace components and industrial processes involving high heat.

​Titanium has a low coefficient of thermal expansion, similar to stainless steel. This property helps maintain dimensional stability in various temperature conditions, ensuring reliability in critical applications.

​Titanium is known for its durability and long service life, even in harsh operating conditions. This makes it a cost-effective choice over the long term, despite its higher initial cost compared to some other materials.

Titanium plate flanges are preferred in industries where their unique combination of properties is essential, such as aerospace, chemical processing, desalination plants, and offshore oil rigs.

6. Certificates of ASME B16.5 Titanium Slip On Flange:

EN 10204/3.1B Certificate:

This is a standard certificate that confirms compliance with the material specification and provides chemical composition and mechanical properties of the titanium alloy used in manufacturing the flanges. It is issued by the manufacturer and verifies that the material meets the required standards.

Raw Materials Certificate:

This certificate provides details about the raw materials used in the production of the titanium flanges. It includes information such as the origin of the raw materials, their composition, and any applicable material testing results. This ensures traceability and quality control from the initial material procurement stage.

100% Ultrasonic Flaw Detection:

Ultrasonic testing (UT) is a non-destructive testing method used to detect internal and surface defects in the titanium flanges. A 100% UT coverage means that all flanges undergo thorough testing to ensure there are no defects that could compromise their structural integrity or performance.

Hydrostatic Test:

This test involves pressurizing the titanium flange with water or another liquid to a predetermined pressure level. It assesses the flange's ability to withstand pressure without leakage or deformation, ensuring it meets the specified pressure ratings and safety requirements.

Third Party Inspection Report:

This report is conducted by an independent third-party inspection agency or authority. It provides an unbiased assessment of the titanium flanges' quality, confirming compliance with applicable standards, specifications, and customer requirements. It adds credibility to the manufacturer's quality assurance processes.